In this study, the feasibility of a NaA zeolite membrane for the gas phase separation of steam and hydrogen mixtures was determined. The Fischer-Tropsch (FT) process, which produces high value fuels and chemicals from coal and natural gas, can be greatly improved upon by the selective removal of water from the FT reactor product stream. According to the FT reaction kinetics, the rate of reaction increases with the partial pressure of hydrogen but is adversely affected the presence of water in the reactor product stream. Chemisorbed water on the surface of the metal catalysts also enhances deactivation due to sintering and fouling. The use of a zeolite membrane reactor is well equipped to serve the purpose of in-situ water removal as it can facilitate the separation of chemical components from one another in the presence of catalytic reactions. The LTA type zeolite membrane NaA or zeolite 4A, in particular, is well suited for the separation of polar (H2O) from non-polar (H2) molecules because of its high hydrophilicity. NaA has also been identified as an excellent candidate for selective water removal applications due its high adsorption affinity and capacity for water. The NaA membrane used in this study was manufactured by means of the in-situ crystallisation method where the growth of crystals on the inside surface of a centrifugally casted a-alumina support was favoured. Scanning electron microscopy (SEM) analyses performed on the membrane after a double hydrothermal synthesis indicated that the surface topology was rough and that the zeolite crystals formed were not uniform in size. Overall, the membrane thickness varied between 6.5 and 8.0 flm. An evaluation of the membrane quality was made possible through permeation experiments involving SF6 and Hz. The calculated Hz/SF6 permselectivity in this study was found to be 9.78, which despite being higher than the Knudsen diffusion selectivity of 8.54, confirmed the presence of intercrystalline defects or non-zeolitic pores in the membrane. Experiments concerning pure component and binary mixture permeation of steam and hydrogen through the supported NaA membrane were conducted over a temperature range of 115°C to 160 °c for binary hydrogen/steam mixtures, 25°C to 160°C for pure hydrogen and 130°C to 170°C for pure steam. For the permeation of pure component hydrogen, a local maximum in its permeance having a value of 224 x 10'°8 mol.m,z.s'!.Pa'! was reached at a system pressure and temperature of 6.875 bar and 75°C respectively. For the permeation of pure component steam through NaA, the effects of capillary condensation in the pores and defects of the zeolite membrane resulted in a decrease in steam permeance as a function of absolute pressure for temperatures lower than 160 °c. Once the effects of capillary condensation had receded, maxima in the steam permeances as a function of temperature corresponding to values of 70 x 10,08, 65 X 10,08 and 75 x 10,08 mol.m•2.s'I.Pa'l were found for the 182.5, 197.5 and 222.5 kPa isobars respectively. These observations collaborated well with the description of surface diffusion with permeation taking place in the Langmuir (strong adsorption) regime. Permeation experiments through NaA as function of temperature were conducted for a 90 mol% steam -10 mol% hydrogen (90-10) binary mixture as well as for a 60-40 mixture of these two. At low temperatures the permeation of hydrogen was completely suppressed by the condensed steam resulting in an almost perfect separation. The Kelvin equation was used to estimate the pore size of the defects which was found to range between 1.86 and 2.45 nm. The temperature range over which these defects in the membrane were assumed to become unblocked (i.e. assuming when the first breakthrough of hydrogen occurred), were determined to be between 140 to 148 °c and between 128 to 130 °c for the 90-10 and 60-40 mixtures respectively. The mixture selectivities (towards water) between 115 °c and 130 °c were found to be immensely high (much greater than 1000) for both the 90-10 and 60-40 mixtures, while the ideal selectivities were calculated to be less than lover the same temperature range. At 140 °c, the selectivity towards water for the 9010 mixture was still greater than 1000; however for the 60-40 mixture at this temperature, an inversion of selectivity towards H2 had already taken place. The breakthrough in H2 permeance occurs at a much lower temperature when the feed mixture contains a lower concentration of water. Since the partial pressure of steam will be reduced, larger pores will become unblocked at lower temperatures according to the Kelvin equation. / Thesis (M. Ing. (Chemical Engineering))--North-West University, Potchefstroom Campus, 2008.

This document describes work performed related to the determination of how elemental additions affect the interfacial fracture toughness of thermal barrier coatings at the bond coat/thermally grown oxide interface in gas turbines. These turbines are exposed to cyclical thermal loading, therefore a simulation was designed to model this interface in a temperature cycle between 200 K and 1000 K that included oxide growth between 2 μm and 27 μm. The fracture toughness of this interface was then determined to elucidate the function of elemental additions. It was shown that minimal concentrations of atomic species, such as hafnium and yttrium cause notable increases in the toughness of the bond coat/thermally grown oxide interface, while other species, such as sulphur, can dramatically reduce the toughness. Furthermore, it was shown that, contrary to some empirical results, the addition of platinum has a negligible effect on the fracture toughness of this interface.

In this study, the feasibility of a NaA zeolite membrane for the gas phase separation of steam and hydrogen mixtures was determined. The Fischer-Tropsch (FT) process, which produces high value fuels and chemicals from coal and natural gas, can be greatly improved upon by the selective removal of water from the FT reactor product stream. According to the FT reaction kinetics, the rate of reaction increases with the partial pressure of hydrogen but is adversely affected the presence of water in the reactor product stream. Chemisorbed water on the surface of the metal catalysts also enhances deactivation due to sintering and fouling. The use of a zeolite membrane reactor is well equipped to serve the purpose of in-situ water removal as it can facilitate the separation of chemical components from one another in the presence of catalytic reactions. The LTA type zeolite membrane NaA or zeolite 4A, in particular, is well suited for the separation of polar (H2O) from non-polar (H2) molecules because of its high hydrophilicity. NaA has also been identified as an excellent candidate for selective water removal applications due its high adsorption affinity and capacity for water. The NaA membrane used in this study was manufactured by means of the in-situ crystallisation method where the growth of crystals on the inside surface of a centrifugally casted a-alumina support was favoured. Scanning electron microscopy (SEM) analyses performed on the membrane after a double hydrothermal synthesis indicated that the surface topology was rough and that the zeolite crystals formed were not uniform in size. Overall, the membrane thickness varied between 6.5 and 8.0 flm. An evaluation of the membrane quality was made possible through permeation experiments involving SF6 and Hz. The calculated Hz/SF6 permselectivity in this study was found to be 9.78, which despite being higher than the Knudsen diffusion selectivity of 8.54, confirmed the presence of intercrystalline defects or non-zeolitic pores in the membrane. Experiments concerning pure component and binary mixture permeation of steam and hydrogen through the supported NaA membrane were conducted over a temperature range of 115°C to 160 °c for binary hydrogen/steam mixtures, 25°C to 160°C for pure hydrogen and 130°C to 170°C for pure steam. For the permeation of pure component hydrogen, a local maximum in its permeance having a value of 224 x 10'°8 mol.m,z.s'!.Pa'! was reached at a system pressure and temperature of 6.875 bar and 75°C respectively. For the permeation of pure component steam through NaA, the effects of capillary condensation in the pores and defects of the zeolite membrane resulted in a decrease in steam permeance as a function of absolute pressure for temperatures lower than 160 °c. Once the effects of capillary condensation had receded, maxima in the steam permeances as a function of temperature corresponding to values of 70 x 10,08, 65 X 10,08 and 75 x 10,08 mol.m•2.s'I.Pa'l were found for the 182.5, 197.5 and 222.5 kPa isobars respectively. These observations collaborated well with the description of surface diffusion with permeation taking place in the Langmuir (strong adsorption) regime. Permeation experiments through NaA as function of temperature were conducted for a 90 mol% steam -10 mol% hydrogen (90-10) binary mixture as well as for a 60-40 mixture of these two. At low temperatures the permeation of hydrogen was completely suppressed by the condensed steam resulting in an almost perfect separation. The Kelvin equation was used to estimate the pore size of the defects which was found to range between 1.86 and 2.45 nm. The temperature range over which these defects in the membrane were assumed to become unblocked (i.e. assuming when the first breakthrough of hydrogen occurred), were determined to be between 140 to 148 °c and between 128 to 130 °c for the 90-10 and 60-40 mixtures respectively. The mixture selectivities (towards water) between 115 °c and 130 °c were found to be immensely high (much greater than 1000) for both the 90-10 and 60-40 mixtures, while the ideal selectivities were calculated to be less than lover the same temperature range. At 140 °c, the selectivity towards water for the 9010 mixture was still greater than 1000; however for the 60-40 mixture at this temperature, an inversion of selectivity towards H2 had already taken place. The breakthrough in H2 permeance occurs at a much lower temperature when the feed mixture contains a lower concentration of water. Since the partial pressure of steam will be reduced, larger pores will become unblocked at lower temperatures according to the Kelvin equation. / Thesis (M. Ing. (Chemical Engineering))--North-West University, Potchefstroom Campus, 2008.

Surfaces exposed to wear always transform and typically a layer of new structure and composition is formed. This layer, often called tribofilm, changes the friction and wear properties. Tribofilms formed on ceramic surfaces may consist of products from chemical reactions between the materials in contact and the environment or consist of compacted wear debris. In this thesis, focus has been to understand the friction and wear mechanisms of ceramic surfaces, as well as acquiring knowledge about the properties of the new surfaces created during wear. Ultimately, this understanding can be used to develop ceramic systems offering high or low friction, while the material loss in both cases should be minimised. Such ceramics could improve numerous tribological systems and applications, out of which ultrasonic motors, low-friction ceramic coatings and hip joint replacements have been treated in this thesis. Friction and wear tests, and subsequently various surface analyses have been essential for the knowledge about the friction, wear and tribofilm formation.  For ultrasonic motors of the studied type, the highest driving force is achieved when the friction is high between the alumina components in the friction drive system. The highest friction was here accomplished with a thick tribofilm on the surfaces. The formation of such tribofilms was favoured by dry conditions, and using an initially rough surface, which increased the initial generation of wear debris. In a detailed investigation of the importance of microtopography on tribofilm formation and friction behaviour, a low-friction, PVD coating of TaC/a-C was studied. This coating showed a very low, stable friction. High sensitivity to the microtopography was demonstrated, smooth coating exhibited a faster build-up of a dense tribofilm of fine ground material on the counter steel surface and subsequently a faster running in and friction decrease.  The life span for total hip joint replacements can be prolonged by minimising the wear particles that cause inflammation and subsequent implant loosening. In this work coatings of amorphous/nanocrystalline silicon nitride have shown low wear rate, and hence produce a minimum of wear particles. Furthermore, these particles that are expected to resorb in vivo. This system therefore has potential to reduce problems with inflammation and osteolysis connected to wear particles.

[pt] Meios heterogêneos porosos submetidos a ataque químico em condições de alta temperatura representam um segmento de destacada importância no campo científico e industrial. O perfil de penetração efetiva de difundentes em meios porosos é um tópico de ampla significância e complexidade em fenômenos de transporte de momento, calor e massa; pois descreve o conceito do fenômeno de difusão configuracional transiente nas zonas não saturadas e, por conseguinte, sua abordagem matemática na formulação que o caracteriza. A proposta deste estudo é o desenvolvimento de um modelo matemático numérico de previsão do processo difusional transiente dos difundentes óxidos nos meios heterogêneos porosos. Assim, buscou-se realizar ensaios experimentais de difusão transiente do difundente sólido composto de óxidos de ferro (II), (II,III) e (III) para meios porosos de refratários sílico-aluminosos de alta alumina (Al2O3 SiO2), com e sem dopantes de óxido de cromo (III). Utilizou-se uma técnica não destrutiva microtomográfica com reconstrução computacional 3D e processamento digital de imagens para monitoramento espacial de cada partícula sólida difundente no meio. Foi analisada a influência, da temperatura variando de 1100 graus Celsius a 1300 graus Celsius, do tempo de exposição de 100h, bem como a presença de dopantes na estrutura dos meios porosos para mitigação da penetração. Dados da concentração adimensional dos difundentes em função da profundidade de penetração foram preditos por modelos transientes de transferência de massa fundamentados na formulação de placas semi-infinitas considerando condições de contorno saturadas. O quantitativo de transporte de massa obtido pelo processamento das imagens microtomográficas foram comparados e correlacionados com o método de mapeamento químico de superfície por varredura EDS em microanálise elementar. A partir dos dados experimentais e simulados, quantificou-se a difusividade dos meios porosos. Constatou-se uma variação inferior a 3,52 por cento entre os métodos destrutivo e não-destrutivo analisados para a quantificação da concentração adimensional dos difundentes ao longo da profundidade do meio, reforçando que o método proposto possa ser estendido para inúmeros outros difundentes e meios porosos congêneres. / [en] Porous heterogeneous media subjected to chemical etching in high temperature conditions represent a segment of outstanding importance in the scientific and industrial field. The diffusants effective penetration profile in porous media is a topic of broad significance and complexity in transport phenomena of momentum, heat and mass; once it describes the concept of transient configurational diffusion phenomena in unsaturated zones and therefore, a mathematical approach to its formulation. The purpose of this study is the development of a numerical mathematical model for predicting the transient diffusion process of oxides diffusants in porous heterogeneous media. Thus, experimental transient diffusion tests were performed with solids diffusants composed of iron oxides (II), (II,III) and (III) in porous silico-aluminous refractory media of high alumina (SiO2 Al2O3) with and without dopants of oxide chromium (III). A non-destructive computerized microtomography technique with digital 3D reconstruction and post-processing images was used for spatial monitoring each solid diffusant particle in the media. The influence of temperature was examined ranging from 1100 Celsius degrees to 1300 Celsius degrees, at exposure time of 100h, as well as the presence of dopants in the structure of porous media to mitigate penetration. Data of the normalized diffusants concentration field as function of the penetration depth were predicted by mass transfer transient models based on semi-infinite slabs formulation considering saturated boundary conditions. The numerical results of mass transfer obtained by microtomography images processing were compared and correlated with the chemical surface mapping method with EDS scan for elementary microanalysis. From the experimental and simulated data was quantified the porous media diffusivity. It was observed a variation less than 3.52 percent between destructive and non-destructive methods analyzed to quantify the normalized diffusants concentration along the media depth, enhancing the proposed method to be extended to other porous media and solids diffusants.

Neste trabalho estudamos a interação de troca entre a camada antiferromagnética (AFM) de IrMn, e a ferromagnética (FM) de Co, no sistema IrMn/Co através de uma camada espaçadora. Usamos dois materiais com propriedades distintas como espaçador, ou o Cr (um material antiferromagnético com anisotropia fraca) ou a alumina (Al2O3, material isolante, não-magnético), para analisarmos o alcance dessa interação. Caracterizamos o sistema através de diferentes técnicas, ou seja, medidas de magnetização estática, ressonância ferromagnética, difratometria e refletividade de raios-X, microscopia de força atômica e microscopia eletrônica de transmissão. Tratamentos térmicos na presença de campo magnético foram feitos a fim de maximizar o efeito de exchange bias. Inicialmente, investigamos como utilizar adequadamente os diversos modelos fenomenológicos na interpretação de dados experimentais. Mostramos, através da utilização de dois modelos e de um simples experimento, a importância de considerarmos a distribuição de eixos fáceis e a anisotropia uniaxial do material FM. Negligenciar essas considerações pode ser a causa, ou pelo menos parte, das grandes diferenças relatadas em trabalhos experimentais referente à avaliação da interação FM/AFM obtida por meio de diferentes técnicas de medida. Também mostramos que, mesmo quando o modelo descreve corretamente uma bicamada que apresenta exchange bias, nenhuma das técnicas convencionais de caracterização, reversíveis ou irreversíveis, aplicadas à mesma amostra, é capaz de distinguir entre os campos de acoplamento de troca e o de anisotropia AFM, se a razão entre estes for suficientemente grande ou pequena. Demonstramos que o valor do acoplamento FM/AFM pode ser determinado a partir da variação da coercividade com a espessura da camada AFM. Dos resultados experimentais (tanto nas medidas de magnetização quanto nas de ressonância ferromagnética) obtidos para as tricamadas IrMn/Al2O3/Co, é ressaltada a variação do campo de exchange bias com o aumento da espessura da camada isolante e nãomagnética de alumina. Foi observado que a intensidade do acoplamento entre Co e IrMn diminui exponencialmente com o aumento da espessura da camada de alumina, sendo esta supressão muito abrupta, com decaimento pelo menos quatro vezes mais rápido que os anteriormente relatados. Estes resultados foram explicados em termos da perda do contato direto entre as camadas AFM e FM com o aumento da espessura da alumina. A série de IrMn/Cr/Co apresentou um comportamento oscilatório das grandezas campo de exchange bias e coercividade em função da espessura da camada de cromo, bastante peculiar. O valor do campo de anisotropia rodável, obtido a partir das simulações de FMR, tem sinal oposto ao do caso clássico, indicando que este campo é antiparalelo ao campo magnético externo aplicado. Ainda observa-se uma tendência geral de aumento do campo de anisotropia rodável com a espessura de Cr sugerindo que, nestas amostras, há uma grande contribuição proveniente da camada de Cr para esse campo. / The present work reports on the exchange interaction between an antiferromagnetic (AFM) layer, i.e., IrMn, and a ferromagnetic (FM) one, Co, in IrMn/Co systems across spacer layers. Two materials with distinct properties were used as spacers, namely Cr (weak anisotropy antiferromagnet) and alumina (Al2O3, a non-magnetic insulator material), in order to investigate the intensity of this coupling. The systems were characterized using several different techniques, i.e., static magnetic characterization, ferromagnetic resonance, X-ray diffractometry and small-angle reflectivity, atomic force microscopy as well as highresolution transmission electron microscopy. Magnetic annealing was used in order to maximize the exchange-bias effect. First, it was investigated how to correctly employ different phenomenological models for experimental data interpretation. It was demonstrated, through two models and a straightforward experiment, that it could be very important to consider the easy-axis distributions and the uniaxial anisotropy of the FM material. Neglecting these distributions or underestimating the FM anisotropy could be the reason, at least in part, for the significant differences in the evaluation of the AFM/FM exchange coupling obtained via different measurement techniques reported in experimental works. It was also shown here that even when the adopted model describes correctly the EB system, none of the conventional reversible or irreversible techniques, applied to the same sample, is capable to distinguish between the exchange coupling and the AFM anisotropy fields if their ratio is sufficiently high or low. It is demonstrated that the values of AFM/FM coupling can be properly determined with the help of the variation in the coercivity with the AFM layer thickness. In the experimental results (obtained here using both static magnetic characterization and ferromagnetic resonance) of the IrMn/Al2O3/Co trilayers, special attention was paid on the EB field variation with the thickness of the non-magnetic insulator alumina spacer. It was observed that the IrMn/Co coupling strength decreases exponentially with the alumina spacer thickness, being the exponential decay length at least four times smaller than the values previously reported for exchange-bias systems. Such a rapid suppression of the coupling is explained in terms of the prompt loss of the direct contact between the antiferromagnet and the ferromagnet with the alumina layer's thickness. The IrMn/Cr/Co series presented an oscillatory behavior of both exchange bias and coercive fields as a function of the Cr layer thickness, which is rather peculiar. The value of the rotatable anisotropy field, estimated from the ferromagnetic resonance measurements, shows a sign oppose to that normally obtained, indicating that this field is antiparallel to the external applied magnetic field. Moreover, the general tendency for enhancement of the rotatable anisotropy field with the Cr spacer thickness suggests that, in these samples, there exists a considerable contribution coming from the Cr layer to this field.

Neste trabalho estudamos a interação de troca entre a camada antiferromagnética (AFM) de IrMn, e a ferromagnética (FM) de Co, no sistema IrMn/Co através de uma camada espaçadora. Usamos dois materiais com propriedades distintas como espaçador, ou o Cr (um material antiferromagnético com anisotropia fraca) ou a alumina (Al2O3, material isolante, não-magnético), para analisarmos o alcance dessa interação. Caracterizamos o sistema através de diferentes técnicas, ou seja, medidas de magnetização estática, ressonância ferromagnética, difratometria e refletividade de raios-X, microscopia de força atômica e microscopia eletrônica de transmissão. Tratamentos térmicos na presença de campo magnético foram feitos a fim de maximizar o efeito de exchange bias. Inicialmente, investigamos como utilizar adequadamente os diversos modelos fenomenológicos na interpretação de dados experimentais. Mostramos, através da utilização de dois modelos e de um simples experimento, a importância de considerarmos a distribuição de eixos fáceis e a anisotropia uniaxial do material FM. Negligenciar essas considerações pode ser a causa, ou pelo menos parte, das grandes diferenças relatadas em trabalhos experimentais referente à avaliação da interação FM/AFM obtida por meio de diferentes técnicas de medida. Também mostramos que, mesmo quando o modelo descreve corretamente uma bicamada que apresenta exchange bias, nenhuma das técnicas convencionais de caracterização, reversíveis ou irreversíveis, aplicadas à mesma amostra, é capaz de distinguir entre os campos de acoplamento de troca e o de anisotropia AFM, se a razão entre estes for suficientemente grande ou pequena. Demonstramos que o valor do acoplamento FM/AFM pode ser determinado a partir da variação da coercividade com a espessura da camada AFM. Dos resultados experimentais (tanto nas medidas de magnetização quanto nas de ressonância ferromagnética) obtidos para as tricamadas IrMn/Al2O3/Co, é ressaltada a variação do campo de exchange bias com o aumento da espessura da camada isolante e nãomagnética de alumina. Foi observado que a intensidade do acoplamento entre Co e IrMn diminui exponencialmente com o aumento da espessura da camada de alumina, sendo esta supressão muito abrupta, com decaimento pelo menos quatro vezes mais rápido que os anteriormente relatados. Estes resultados foram explicados em termos da perda do contato direto entre as camadas AFM e FM com o aumento da espessura da alumina. A série de IrMn/Cr/Co apresentou um comportamento oscilatório das grandezas campo de exchange bias e coercividade em função da espessura da camada de cromo, bastante peculiar. O valor do campo de anisotropia rodável, obtido a partir das simulações de FMR, tem sinal oposto ao do caso clássico, indicando que este campo é antiparalelo ao campo magnético externo aplicado. Ainda observa-se uma tendência geral de aumento do campo de anisotropia rodável com a espessura de Cr sugerindo que, nestas amostras, há uma grande contribuição proveniente da camada de Cr para esse campo. / The present work reports on the exchange interaction between an antiferromagnetic (AFM) layer, i.e., IrMn, and a ferromagnetic (FM) one, Co, in IrMn/Co systems across spacer layers. Two materials with distinct properties were used as spacers, namely Cr (weak anisotropy antiferromagnet) and alumina (Al2O3, a non-magnetic insulator material), in order to investigate the intensity of this coupling. The systems were characterized using several different techniques, i.e., static magnetic characterization, ferromagnetic resonance, X-ray diffractometry and small-angle reflectivity, atomic force microscopy as well as highresolution transmission electron microscopy. Magnetic annealing was used in order to maximize the exchange-bias effect. First, it was investigated how to correctly employ different phenomenological models for experimental data interpretation. It was demonstrated, through two models and a straightforward experiment, that it could be very important to consider the easy-axis distributions and the uniaxial anisotropy of the FM material. Neglecting these distributions or underestimating the FM anisotropy could be the reason, at least in part, for the significant differences in the evaluation of the AFM/FM exchange coupling obtained via different measurement techniques reported in experimental works. It was also shown here that even when the adopted model describes correctly the EB system, none of the conventional reversible or irreversible techniques, applied to the same sample, is capable to distinguish between the exchange coupling and the AFM anisotropy fields if their ratio is sufficiently high or low. It is demonstrated that the values of AFM/FM coupling can be properly determined with the help of the variation in the coercivity with the AFM layer thickness. In the experimental results (obtained here using both static magnetic characterization and ferromagnetic resonance) of the IrMn/Al2O3/Co trilayers, special attention was paid on the EB field variation with the thickness of the non-magnetic insulator alumina spacer. It was observed that the IrMn/Co coupling strength decreases exponentially with the alumina spacer thickness, being the exponential decay length at least four times smaller than the values previously reported for exchange-bias systems. Such a rapid suppression of the coupling is explained in terms of the prompt loss of the direct contact between the antiferromagnet and the ferromagnet with the alumina layer's thickness. The IrMn/Cr/Co series presented an oscillatory behavior of both exchange bias and coercive fields as a function of the Cr layer thickness, which is rather peculiar. The value of the rotatable anisotropy field, estimated from the ferromagnetic resonance measurements, shows a sign oppose to that normally obtained, indicating that this field is antiparallel to the external applied magnetic field. Moreover, the general tendency for enhancement of the rotatable anisotropy field with the Cr spacer thickness suggests that, in these samples, there exists a considerable contribution coming from the Cr layer to this field.

abstract: Lithium ion batteries prepared with a ceramic separator, have proven to possess improved safety, reliability as well as performance characteristics when compared to those with polymer separators which are prone to thermal runaway. Purely inorganic separators are highly brittle and expensive. The electrode-supported ceramic separator permits thinner separators which are a lot more flexible in comparison. In this work, it was observed that not any α-alumina could be used by the blade coating process to get a good quality separator on Li4Ti5O12 (LTO) electrode. In this work specifically, the effect of particle size of α-alumina, on processability of slurry was investigated. The effect of the particle size variations on quality of separator formation was also studied. Most importantly, the effect of alumina particle size and its distribution on the performance of LTO/Li half cells is examined in detail. Large-sized particles were found to severely limit the ability to fabricate such separators. The α-alumina slurry was coated onto electrode substrate, leading to possible interaction between α-alumina and LTO substrate. The interaction between submicron sized particles of α-alumina with the substrate electrode pores, was found to affect the performance and the stability of the separator. Utilizing a bimodal distribution of submicron sized particles with micron sized particles of α-alumina to prepare the separator, improved cell performance was observed. Yet only a specific ratio of bimodal distribution achieved good results both in terms of separator formation and resulting cell performance. The interaction of α-alumina and binder in the separator, and its effect on the performance of substrate electrode was investigated, to understand the need for bimodal distribution of powder forming the separator. / Dissertation/Thesis / Masters Thesis Chemical Engineering 2017

Le développement de couches minces dopées terres rares a suscité un regain d'intérêt au cours des dernières années. Dans ce mémoire nous présentons l'élaboration des couches minces d'yttria (Y2O3), d'alumine (Al2O3) et les couches mixtes Y2O3-Al2O3 dopées erbium. La technique utilisée est le procédé de dépôt chimique en phase vapeur à partir de précurseurs organométallique (MOCVD) assisté par aérosol. Un dispositif d'irradiation UV est appliqué afin d'assister le processus de réaction avec une modification de l'hygrométrie de l'air vecteur. Les meilleures propriétés sont obtenues pour les couches déposées sous une forte humidité de l'air vecteur et avec l'assistance UV. Dans ces conditions les couches d'yttria présentent une faible vitesse de croissance, une faible contamination organique et une bonne cristallinité dans la phase cubique de l'yttria. Plusieurs phénomènes d'Up-conversion ont été mis en évidence dans les spectres de fluorescence visible de l'erbium dans l'yttria. Une durée de vie du niveau 4I13/2 de l'erbium de 3.07 ms a été mesurée pour ce matériau après recuit à 800°C. Cette valeur est supérieure à celle obtenue pour l'échantillon déposé sous une faible humidité de l'air et sans l'assistance UV après recuit à 1000°C. Les couches d'alumine déposées dans les conditions optimales présentent des vitesses de croissance élevées et se caractérisent par une grande stabilité thermique, permettant l'élimination complète des impuretés tout en restant amorphe. Enfin, l'étude du système Y2O3-Al2O3 montre que les conditions de dépôt jouent un rôle important sur la composition et les propriétés physico-chimiques des dépôts. / The development of rare earth-doped thin film has gained interest over these last few years. In this report we present the elaboration of erbium-doped yttria (Y2O3), alumina (Al2O3) and yttria-alumina (Y2O3-Al2O3) films. The technique used is aerosol assisted chemical vapor deposition processes with metalorganic precursors (MOCVD). A UV-irradiation device is applied to assist the reaction process with a modification in the air humidity of the carrier gas. The best properties are obtained on thin films grown under high air humidity and with UV-assistance. Under such deposition conditions the yttria films present a low growth rate, low organic contamination and higher crystallisation degree in the yttria cubic structure. Several up-conversion phenomena are point out in the visible fluorescence spectra of the erbium ion in yttria. A lifetime of the 4I13/2 Er3+ level of 3.07 ms was found in this material after annealing at 800°C. This value is higher than that obtained for the sample deposited under low air humidity and without UV assistance after annealing at 1000°C. Alumina film deposited under optimal conditions show high growth rate and was a high thermal stability; allow the complete elimination of impurities while remaining amorphous. At last, the results of system Y2O3-Al2O3 indicates that deposition conditions play an important role on the composition and physicochemical properties of films.

Made available in DSpace on 2016-06-02T19:10:24Z (GMT). No. of bitstreams: 1 6275.pdf: 6669384 bytes, checksum: be4dc29a714658745b30f46134d23a44 (MD5) Previous issue date: 2014-08-04 / This work was aimed to obtain powder composite mixtures of ceramic phases with high hardness through high energy ball milling synthesis and characterization of sintered samples in terms of hardness. In an exploratory phase, many aluminothermic reactions were obtained from basic or precursors oxides such as WO3, TiO2, B2O3, Ti °, B ° and C, whose final products were B4C-TiB2-Al2O3 Al2O3 and (WB or WB2 or W2B5) - TiB2. The resulting powders from the processing of synthesis performed under different conditions were characterized employing the following techniques: X-ray diffraction (XRD), real density, X-ray fluorescence (XRF) and scanning electron microscopy (SEM). Two reactions were selected, where the powders were subjected to variation of milling time of high energy and disintegration procedure change. Samples of the powder were forming under uniaxial pressure of 50 MPa followed by isostatic pressure of 200MPa and sintered at 1600 °C, 1650 °C and 1700 °C under high vacuum aiming to characterize the microstructural evolution and microhardness Vickers. Thus, the results showed that the composite powder represented by Al2O3 - WB - TiB2 sintered at a temperature of 1700 °C allow to obtain apparent densities (% TD) and Vickers hardness, near 99% and 19 GPa respectively. The best results characterized by the density, microstructure and hardness were obtained by enhancing the grinding in ball mill and additional deagglomeration in planetary mill after high energy milling. / Este trabalho de tese teve como principal objetivo a obtenção de pós-compósitos de misturas de fases cerâmicas com alta dureza por meio da síntese de moagem de alta energia e caracterização de amostras sinterizadas quanto à dureza. Em uma fase exploratória foram obtidas várias reações aluminotérmicas, a partir de precursores óxidos ou elementares, tais como: WO3, TiO2, B2O3, Ti°, B° e C, cujos produtos finais foram os sistemas Al2O3-B4C-TiB2 e Al2O3 - (WB ou WB2 ou W2B5) - TIB2. Os pós resultantes do processamento de síntese realizado sob diferentes condições foram caracterizados por meio das técnicas: difração de raios X (DRX), densidade real, fluorescência de raios X (FRX) e microscopia eletrônica de varredura (MEV). Selecionou-se duas das reações onde os pós obtidos foram submetidos à variação do tempo de moagem em moinho de alta energia e mudança do procedimento de desaglomeração. Amostras dos pós foram conformadas sob pressão uniaxial de 50 MPa seguida de pressão isostática de 200MPa e sinterizadas a 1600 °C, 1650 °C e 1700 °C sob alto vácuo visando à caracterização da evolução microestrutural e valores de microdureza Vickers. Sendo assim, os resultados mostraram que o pó-compósito representado pelo sistema Al2O3 - WB - TiB2, sinterizado a 1700 °C permitiram a obtenção de densidades aparentes (% DT) e dureza Vickers, próximas de 99 % e 19GPa, respectivamente. Os melhores resultados caracterizados pela densidade, microestrutura e microdureza foram obtidos pela otimização dos processamentos de moagem em moinho de bolas e com desaglomeração adicional em moinho planetário após moagem de alta energia.