Selectively-transparent and conducting photonic crystals (STCPCs) made of alternating layers of sputtered indium-tin oxide (ITO) and spin-coated silica (SiO2) nanoparticle films have potential applications in micromorph solar cells and building integrated photovoltaics (BIPVs). In this work, theoretical calculations have been performed to show performance enhancement of the micromorph solar cell upon integration of the STCPC an intermediate reflector. Thin semi-transparent hydrogenated amorphous silicon (a-Si:H) solar cells with STCPC rear contacts are demonstrated in proof-of-concept devices. A 10% efficiency increase in a 135nm thick a-Si:H cell on an STCPC reflector with Bragg peak at 620nm was observed, while the transmitted solar irradiance and illuminance are determined to be 295W/m2 and 3480 lux, respectively. The STCPC with proper Bragg peak positioning can boost the a-Si:H cell performance while transmitting photons that can be used as heat and lighting sources in building integrated photovoltaic applications.

High fuel utilization SOFCs could eliminate emissions from systems that include afterburners and potentially be suitable for carbon sequestration, while producing electricity more efficiently. Current fuel utilization operating points are typically chosen at approximately 85% for Ni-cermet anodes because higher fuel utilization frequently results in the formation of nickel oxide and reduces drastically the performance of the SOFC. In this work the feasibility of an in-plane graded anode architecture with a transition from a material with high catalytic activity to materials more stable under high fuel utilization conditions was evaluated through a steady-state SOFC finite element model. Thereafter, plasma spraying of solution precursor feedstock (SPPS) and suspension feedstock (SPS) was used to fabricate ceramic coatings that could potentially be used as SOFC anodes for high fuel utilization conditions. Microstructural, electrical and electrochemical properties of LST, LSBT and LSFCr coatings with additions of carbon black pore former were investigated.

High fuel utilization SOFCs could eliminate emissions from systems that include afterburners and potentially be suitable for carbon sequestration, while producing electricity more efficiently. Current fuel utilization operating points are typically chosen at approximately 85% for Ni-cermet anodes because higher fuel utilization frequently results in the formation of nickel oxide and reduces drastically the performance of the SOFC. In this work the feasibility of an in-plane graded anode architecture with a transition from a material with high catalytic activity to materials more stable under high fuel utilization conditions was evaluated through a steady-state SOFC finite element model. Thereafter, plasma spraying of solution precursor feedstock (SPPS) and suspension feedstock (SPS) was used to fabricate ceramic coatings that could potentially be used as SOFC anodes for high fuel utilization conditions. Microstructural, electrical and electrochemical properties of LST, LSBT and LSFCr coatings with additions of carbon black pore former were investigated.

The electrical properties of nanowire-based n-InSb-n-InAs heterojunctions grown by chemical beam epitaxy were investigated both theoretically and experimentally. This heterostructure presented a type-III band alignment with the band bendings at 0.12 eV for InAs side and 0.16 − 0.21 eV in InSb. Analysis of the temperature dependent current voltage characteristics showed that the current through the heterojunction is caused mostly by generation-recombination processes in the InSb and at the heterointerface. Due to the partially overlapping valence band of InSb and the conduction band of InAs, the second process was fast and activationless. Theoretical analysis showed that, depending on the heterojunction parameters, the flux of non-equilibrium minority carriers may have a different direction, explaining the experimentally observed non-monotonic coordinate dependence of the electron beam induced current at the vicinity of heterointerface.

The electrical properties of nanowire-based n-InSb-n-InAs heterojunctions grown by chemical beam epitaxy were investigated both theoretically and experimentally. This heterostructure presented a type-III band alignment with the band bendings at 0.12 eV for InAs side and 0.16 − 0.21 eV in InSb. Analysis of the temperature dependent current voltage characteristics showed that the current through the heterojunction is caused mostly by generation-recombination processes in the InSb and at the heterointerface. Due to the partially overlapping valence band of InSb and the conduction band of InAs, the second process was fast and activationless. Theoretical analysis showed that, depending on the heterojunction parameters, the flux of non-equilibrium minority carriers may have a different direction, explaining the experimentally observed non-monotonic coordinate dependence of the electron beam induced current at the vicinity of heterointerface.

Layer-by-Layer (LbL) deposition of electrochemically active materials on porous carbon electrodes is a proven method to leverage both electrochemical double-layer capacitance and pseudocapacitance for charge storage on the same electrode. LbL coatings are held together by electrostatic attraction between adjacent layers of oppositely charged molecules. Previous studies have used Keggin polyoxometalates to great effect as the anionic layer in LbL electrode modification, but little effort has been devoted to cationic material selection and LbL process optimization. This work investigated alternatives to the conventional, electrochemically inert polydiallyldimethylammonium (PDDA) cation. The use of fuchsin molecular cations in LbL deposition improved the specific energy and specific power of modified electrodes. Fuchsin cation also rendered the environmentally harmful oxidative surface activation step unnecessary for LbL deposition. Process parameters were optimized for MWCNT/Fuchsin/POM samples, and post-LbL electrochemical polymerization was found to further improve the performance of these electrodes.

The purpose of this research work was to develop novel continuous bio-composite fibres with a combination of wood pulp or lignin and synthetic polymers, using continuous electrospinning and extrusion processes. The electrospun composite fibres have potential application in filtration, wound dressing, non-woven fabrics and support of thin polymeric separation membranes. Lignin fibres could be used for the development of carbon fibres. Two types of polyethylene oxide electronspun composite fibres (300-600 nm in diameter) were formulated using treated and untreated wood fibre. The optimum polymer solution concentration (7 wt.%) and addition of 5 wt.% wood pulp were found to produce uniform composite fibres. Superior dispersion and orientation were obtained with acetylated wood pulp as compared to untreated fibres. Similarly, wood pulp and nylon 6,6 based bio-composite fibres were generated successfully by electrospinning process. In this study solution concentration was found to be a critical parameter in regulating the diameter of fibres. Bio-composite fibres were developed from wood pulp and polypropylene (PP) by an extrusion process and subsequently characterized by various techniques. Tensile properties of composite fibres were improved by addition of maleated polypropylene (MAPP) and wood pulp. Fourier transform infrared spectroscopy provided the nature of chemical interaction between wood pulp reinforcement and PP matrix. Scanning electron microscopy results revealed that MAPP treatment was effective in increasing reinforcing fibre-matrix compatibility. X-ray computed tomography showed that the fibre becomes more aligned along the length axis possibly due to compression and die geometry of the extruder. Finally, blended lignin fibres (hardwood lignin/polyethylene oxide) were successfully developed by an extrusion process. Softening temperature and glass transition temperature of lignin were measured by differential scanning calorimetry which was helpful in selecting an optimal temperature profile for the extrusion process. Rheological studies provided information about the viscosity of hardwood lignin which was useful in producing lignin fibres.

The purpose of this research work was to develop novel continuous bio-composite fibres with a combination of wood pulp or lignin and synthetic polymers, using continuous electrospinning and extrusion processes. The electrospun composite fibres have potential application in filtration, wound dressing, non-woven fabrics and support of thin polymeric separation membranes. Lignin fibres could be used for the development of carbon fibres. Two types of polyethylene oxide electronspun composite fibres (300-600 nm in diameter) were formulated using treated and untreated wood fibre. The optimum polymer solution concentration (7 wt.%) and addition of 5 wt.% wood pulp were found to produce uniform composite fibres. Superior dispersion and orientation were obtained with acetylated wood pulp as compared to untreated fibres. Similarly, wood pulp and nylon 6,6 based bio-composite fibres were generated successfully by electrospinning process. In this study solution concentration was found to be a critical parameter in regulating the diameter of fibres. Bio-composite fibres were developed from wood pulp and polypropylene (PP) by an extrusion process and subsequently characterized by various techniques. Tensile properties of composite fibres were improved by addition of maleated polypropylene (MAPP) and wood pulp. Fourier transform infrared spectroscopy provided the nature of chemical interaction between wood pulp reinforcement and PP matrix. Scanning electron microscopy results revealed that MAPP treatment was effective in increasing reinforcing fibre-matrix compatibility. X-ray computed tomography showed that the fibre becomes more aligned along the length axis possibly due to compression and die geometry of the extruder. Finally, blended lignin fibres (hardwood lignin/polyethylene oxide) were successfully developed by an extrusion process. Softening temperature and glass transition temperature of lignin were measured by differential scanning calorimetry which was helpful in selecting an optimal temperature profile for the extrusion process. Rheological studies provided information about the viscosity of hardwood lignin which was useful in producing lignin fibres.

Injection molding technology is utilized for a wide range of applications from mobile phone covers to bumper fascia of automotive vehicles. Foam injection molding (FIM) is a branched manufacturing process of conventional injection molding, but it was designed to take advantage of existing foaming technology, including material cost saving and weight reduction, and to provide additional benefits such as improvement in dimensional stability, faster cycle time, and so on. Gas-assisted injection molding (GAIM) is another supplemental technology of injection molding and offers several advantages as well. This thesis study takes the next step and develops innovative gas-assisted foam injection molding (GAFIM) technology, which is the result of a synergistic combination of two existing manufacturing technologies, FIM and GAIM, in order to produce a unique thermoplastic foam structure with proficient acoustic properties. The foam structure manufactured by GAFIM consists of a solid skin layer, a foam layer, and a hollow core; and its 6.4-mm thick sample outperformed the conventional 22-mm thick polyurethane foam in terms of the acoustic absorption coefficient. With respect to foaming technology, GAFIM was able to achieve a highly uniform foam morphology by completely decoupling the filling and foaming phases. Moreover, the additional shear and extensional energies from GAFIM promoted a more cell nucleation-dominant foaming behavior, which resulted in higher cell density and smaller cell sizes with both CO2 and N2 as physical blowing agents. Lastly, it provided more direct control of the degree of foaming because the pressure drop and pressure drop rate was controlled by a single parameter, that being the gas injection pressure. In summary, innovative, gas-assisted foam injection molding technology offers not only a new strategy to produce acoustically functioning thermoplastic foam products, but also technological advantages over the conventional foam injection molding process. Gas-assisted foam injection molding can become the bedrock for more innovative future applications.

Injection molding technology is utilized for a wide range of applications from mobile phone covers to bumper fascia of automotive vehicles. Foam injection molding (FIM) is a branched manufacturing process of conventional injection molding, but it was designed to take advantage of existing foaming technology, including material cost saving and weight reduction, and to provide additional benefits such as improvement in dimensional stability, faster cycle time, and so on. Gas-assisted injection molding (GAIM) is another supplemental technology of injection molding and offers several advantages as well. This thesis study takes the next step and develops innovative gas-assisted foam injection molding (GAFIM) technology, which is the result of a synergistic combination of two existing manufacturing technologies, FIM and GAIM, in order to produce a unique thermoplastic foam structure with proficient acoustic properties. The foam structure manufactured by GAFIM consists of a solid skin layer, a foam layer, and a hollow core; and its 6.4-mm thick sample outperformed the conventional 22-mm thick polyurethane foam in terms of the acoustic absorption coefficient. With respect to foaming technology, GAFIM was able to achieve a highly uniform foam morphology by completely decoupling the filling and foaming phases. Moreover, the additional shear and extensional energies from GAFIM promoted a more cell nucleation-dominant foaming behavior, which resulted in higher cell density and smaller cell sizes with both CO2 and N2 as physical blowing agents. Lastly, it provided more direct control of the degree of foaming because the pressure drop and pressure drop rate was controlled by a single parameter, that being the gas injection pressure. In summary, innovative, gas-assisted foam injection molding technology offers not only a new strategy to produce acoustically functioning thermoplastic foam products, but also technological advantages over the conventional foam injection molding process. Gas-assisted foam injection molding can become the bedrock for more innovative future applications.