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11	The load carrying unit of articulated haulers : Analysis of the welded connections Lindholm, Martin, Uçar, Metin, Dzanic, Nermin January 2009 (has links) <p>Detta examensarbete handlar om finita element analys av svetsade förband i korgen på Volvo dumpern A40E. Det genomfördes i samarbete med Volvo CE i Braås. Uppgiften var att ge företaget en lämplig lösning för att minska mängden svetsskarvar på den främre delen av lastenheten. För att uppnå detta har en rad analyser genomförts med hjälp av CATIA och ANSYS på både de befintliga och de justerade (potentiella ersättare) svetsade förbanden. Analyserna visar att utmatningshållfastheten av svetsade förband huvudsakligen beror på inbränningsdjupet. Med andra ord, förstärka svetsförband genom större inbränning är mer fördelaktigt än att använda mer svets på utsidan. Slutsatsen blev att både produktionstid och kostnad kan minskas genom justering av de svetsade förbanden. Eftersom svetsförband på lastenheten är sammankopplade bör mer omfattande studier som inkluderar alla svetsar genomföras för att uppskatta effekterna av liknande justeringar.</p> / <p>The work presented in this master thesis is about the finite element analysis of the welded connections in load carrying unit of the articulated hauler, Volvo A40E. It was performed in cooperation with Volvo CE in Braås. The task was to provide the company with an appropriate solution to reduce the amount of weld used on the front part of the load carrying unit. To accomplish this, a series of analyses utilising CATIA and ANSYS was performed on both existing and adjusted (potential replacement) welded connections. The analyses brought to light the fact that the fatigue resistance of welded connections significantly depends on the penetration depth. In other words, reinforcing the welded connections by deeper penetration is more beneficial than providing support from outside through thicker weld. It was concluded that applying adjusted welds lessens both the production time and cost. Nevertheless, since the welds on the load carrying unit are correlated; more extensive studies covering all welds should be carried out to estimate the impacts of similar replacements.</p> Welded connections weld notch method articulated hauler fatigue Catia Ansys Volvo CE Finite element method FEM principal stress 3-D model sub-model mesh simulation analysis A40E Svetsade förband svets notch metoden dumper utmattning Catia Ansys Volvo CE Finita element metoden FEM huvudspänning 3-D modell sub-model mesh simulering analys A40E Mechanical engineering Maskinteknik
12	Placement of Controls in Construction Equipment Using Operators´Sitting Postures : Process and Recommendations Jalkebo, Charlotte January 2014 (has links) An ergonomically designed work environment may decrease work related musculoskeletal disorders, lead to less sick leaves and increase production time for operators and companies all around the world. Volvo Construction Equipment wants to deepen the knowledge and investigate more carefully how operators are actually sitting whilst operating the machines, how this affects placement of controls and furthermore optimize controls placements accordingly. The purpose is to enhance their product development process by suggesting guidelines for control placement with improved ergonomics based on operators’ sitting postures. The goal is to deliver a process which identifies and transfers sitting postures to RAMSIS and uses them for control placement recommendations in the cab and operator environments. Delimitations concerns: physical ergonomics, 80% usability of the resulted process on the machine types, and the level of detail for controls and their placements. Research, analysis, interviews, test driving of machines, video recordings of operators and the ergonomic software RAMSIS has served as base for analysis. The analysis led to (i) the conclusion that sitting postures affect optimal ergonomic placement of controls, though not ISO-standards, (ii) the conclusion that RAMSIS heavy truck postures does not seem to correspond to Volvo CE’s operators’ sitting postures and (iii) and to an advanced engineering project process suitable for all machine types and applicable in the product development process. The result can also be used for other machines than construction equipment. The resulted process consists of three independent sub-processes with step by step explanations and recommendations of; (i) what information that needs to be gathered, (ii) how to identify and transfer sitting postures into RAMSIS, (iii) how to use RAMSIS to create e design aid for recommended control placement. The thesis also contains additional enhancements to Volvo CE’s product development process with focus on ergonomics. A conclusion is that the use of motion capture could not be verified to work for Volvo Construction Equipment, though it was verified that if motion capture works, the process works. Another conclusion is that the suggested body landmarks not could be verified that they are all needed for this purpose except for those needed for control placement. Though they are based on previous sitting posture identification in vehicles and only those that also occur in RAMSIS are recommended, and therefore they can be used. This thesis also questions the most important parameters for interior vehicle design (hip- and eye locations) and suggests that shoulder locations are just as important. The thesis concluded five parameters for control categorization, and added seven categories in addition to those mentioned in the ISO-standards. Other contradictions and loopholes in the ISO-standards were identified, highlighted and discussed. Suggestions for improving the ergonomic analyses in RAMSIS can also be found in this report. More future research mentioned is more details on control placement as well as research regarding sitting postures are suggested. If the resulted process is delimited to concern upper body postures, other methods for posture identification may be used. Motion capture controls placement posture identification construction equipment operator environment volvo ce depth sensor inertial optical zone of reach zone of comfort H-point SIP Seat index point product development ergonomics Work Related Musculoskeletal Disorders Human Machine Interaction HMI WRMD Anthropometry Catia RAMSIS GEometric Kinematic backhoe loader wheel loader articulated hauler excavator Faro-Arm CMM Skeleton points skin points sitting posture operating posture categorization V model visual fields percentile road condition skill level sight point Abrasion speed visibility FOV field of view primary secondary tertiary ZoC ZoR mid-eye Design aid safety heavy truck

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The load carrying unit of articulated haulers : Analysis of the welded connections

Placement of Controls in Construction Equipment Using Operators´Sitting Postures : Process and Recommendations