During high pressure pulsation tests repeated cracks of CP3. housings occur. High pressure pump CP3 is part of injection system Common Rail. Cracks can be caused by segregation of phosphorous from a washing medium on grain boundaries during subsequent heat treatment process. The present master´s thesis focuses on analysis of phosphorous compounds on specimen surface made from steel 20MnCr5, which were soaked in solutions with different concentration of phosphorous. Master’s thesis is also focused on potencial influence of phosphorous on structure and properties of this material. The first part of the thesis provides a summary of current knowledge in the studied field, experimental results can be found in the second part. The surface analysis XPS, the light microscopy, the scanning electron microscopy equipped by energy dispersive chemical analysis, the glow discharge optical emission spectroscopy, the methods of the phase analysis by means of the X-ray diffraction and impact test were used.

This master’s thesis deals with building the most modern injection systém Common-Rail for four-cylinder tractor diesel engine. The following application is a conversion from a obsolete system with inline injection pumps. Because the costs for this conversion must be minimized, that it is effort of minimal intervention in engine design. First this master’s thesis focuses on the theory of injection systems of diesel engines and related things and then the thesis shows the design conversion supported analytical calculations and FEM analysis of newly designed components.

This dissertation deals with a development of a laser welded common rail with a radially attached RPS sensor of pressure. The new concept required by Bosch Diesel s.r.o. Jihlava should be more modifiable and it should be easily integrated with the engine compartment. In this dissertation I suggested a number of concepts that I further analysed, verified in appropriate software, developed, and finally narrowed the selection down to the most suitable solution, which is recommended and justified in the conclusion.

This master thesis covers the development of a high-pressure fuel system for compression ignitedfuels such as diesel and diesel-like fuels that will be deployed into a single cylinder test cell at AVLMTC Södertälje, Sweden. The test cell is used by AVL to conduct research and testing of new fuelsfor their customers and this new fuel system will widen the span of fuels able to be tested by theequipment.This thesis focuses on pumping and pressurizing of the fuel, ensuring that all ingoing materialsare non-corrosive in this environment and compatible with the necessary fuels and lastly a safetyanalysis of the system with respect to operator and process safety. Other aspects of the projectsuch as mass flow measurements and fuel conditioning is covered in a sister thesis Mass flowrate measurement of compression ignition fuels in high-pressure stand-alone pump unit for singlecylinder test cell written by C. Aksoy [1].The goal of this thesis project was to deliver a finished manufactured fuel system and if the timeallowed for it, also validate its performance and finally installing and incorporating it into the singlecylinder test cell. The development process started with the writing of a product specificationoutlining the requirements and request on the product in a specification of requirements matrix andrelate these to product properties of the system using a quality function deployment (QFD) matrix.This document was then used as a base for further advancement in developing concepts to solveeach product property and weighing these concepts against each other using Pugh’s matrices. Thechosen concepts were then further developed, a flow chart for the system was developed as well asfuel lines and other supporting components were analyzed and chosen.In the end the high-pressure fuel pump from Scania’s XPI fuel system were chosen as well asa pressure transducer in the HP1000 series from ESI. Within the time frame of this thesis, theproject did not end up getting finished to the degree planned, but due to time constraints werehalted before starting manufacturing of the system. Some minor component choices remained aswell as documentation such as drawings and finalizing the physical layout of the system remained.All information regarding the remaining work needed to finalize the project and deploying thesystem in the test cell were outlined and with more time, the fuel system should fulfill its purposeof allowing testing and research of compression ignited fuel to be possible in the test cell. / Kontentan för denna mastersavhandling är utvecklingsprocessen för ett högtrycksbränslesystemför kompressionsbränslen såsom diesel och diesellika bränslen som kommer att installeras i enencylindertestcell hos AVL MTC Södertälje, Sverige. Testcellen används av AVL för forskningoch testning av nya bränslen åt deras kunder och detta nya bränslesystem kommer att utöka typernaav bränslen som kan testas med utrustningen till att inkludera kompressionsantända bränslen.Denna avhandling fokuserar på utvecklingen av tillförseln och trycksättnigen av bränslet, säkerställnigenav att ingående material är icke-korrosiva i den avsedda miljön och kompatibla med allanödvändiga bränsletyper och slutligen en säkerhetsanalys av systemet med avseende på operatörsochprocessäkerhet. Andra aspekter såsom massflödesmätning och bränslekonditionering presenterasi systeravhandlingen Flödesmätning och konditionering av högtryckantända bränslen för encylindertestcellskriven av C. Aksoy [1].Målet med denna avhandling var att leverera ett färdigtillverkad bränslesystem och om tiden tillät,även validera systemets prestanda och slutligen integrera och installera systemet i testcellen. Utvecklingsprocesseninleddes med att skriva en produktspecifikation som innehöll en sammanställningav kundens krav och önskemål för produkten och relaterade dessa till produktegenskaper med hjälpav en quality function deployment (QFD) matris. Detta dokument användes vidare som en bas förfortsatt utveckling av produkten i konceptgenereringsprocessen och för att väga de olika konceptenmot varandra med hjälp av Pugh’s matriser. De valda koncepten blev sedan analyserade ytterligare,ett flödesschema för de ingående komponenterna framtaget och övriga sekundära komponenteranalyserade och valda.Till slut valdes högtrycksbränslepumpen från Scanias XPI system och en tryckgivare från HP1000-serien från ESI. Inom tidsramen för avhandlingen färdigställdes aldrig projektet till den grad somhade planerats, men blev istället avbrutet innan tillverkningen av systemet han påbörjas på grund avtidsbegränsningar. Vissa sekundära komponentval, dokumentation såsom ritningar och färdigställningav den fysiska layouten av systemet kvarstod vid avhandlingens slut. All information angåendeallt nödvändigt fortsatt arbete för att färdigställa projektet och integrera systemet i encylindertestcellendokumenterades och med mer tid borde bränslesystemet kunna uppfylla sitt syfte att möjliggöratestning och forskning av kompressionsbränslen i testcellen.

This master's thesis deals with application of modern injection system Common Rail on six-cylinder CI engine. One of aims of thesis is to get a large overview of pressure accumulator injection system and explore the development in this area. Among main aims of the thesis belong a new construction layout in Pro/Engineer, accomplishing of static and dynamic analyse of most important parts via the finite element method (FME) and necessary control calculations. Finally, the design documentation of new most essential designed parts will be made. During making the thesis necessary source materials obtained from Vývojový ústav traktorů a.s. of Zetor Group company was made use of.

The thesis deals with the current situation in the construction of tractors, particularly engines and accessories. The work includes a methodology for measuring tractor rigs in traffic as well as methodology for plough/plow kits measuring. The measured values were tabulated, graphically presented and analysed. The thesis provides an overview of the issue of the combustion engine load placed on the engine by working conditions in transport, during primary soil tillage with different modes of operation of the tractor set. The thesis aim is to find out the practical effect of the engine load on the monitored parameters and to indicate possibilities for achieving higher efficiency in tractor units with minimum fuel performance