"We focus attention on single-punch compaction of metal powders in cylindrical dies. In one case, we consider solid cylindrical compacts, and take the die walls to be frictionless in order to isolate the effects of initial nonuniformities in powder fill on the final green density distribution of the compact. First, a model is introduced in which the die is filled with n distinct powders that occupy concentric annular regions within the die. The model requires that the balance of mass, the balance of momentum, and a realistic equation of state be satisfied in each region, and includes a plausible constitutive relation that relates the induced radial pressure in each powder region to the corresponding axial pressure and the relative movements of the interfaces that confine the region. For specified powder properties, the model predicts the movements of the interface between the powders, the final density in each region, the pressure maintained in each region, and the total compaction load required. In the special case of two powders (n=2), we predict how the radial movement of the single interface depends on the mismatch between the properties of the two powders. For large values of n, and for powder properties that change gradually from one powder to the next, the model approximates a single powder filled nonuniformly in the die. Finally, a model is developed for a single powder with continuously varying powder properties. Formally, the model may be obtained by taking the limit of the n-powder model as n becomes unbounded. Employing the continuous model, we determine how nonuniformities in initial fill density can be offset by nonuniformities in other powder properties to yield perfectly uniform green densities. In a second case, we consider axisymmetric, hollow, cylindrical compacts, and include the effects of friction at the die wall and the core rod. The ratio of the induced radial pressure to the applied axial pressure is assumed to be constant throughout the compaction, and Coulomb friction acts between the powder and the die wall as well as between the powder and the core rod. We derive a closed form solution for the axial and radial variation of the axial pressure, radial pressure, and shear stress throughout the compact. This solution is combined with a plausible equation of state to predict the final green density distribution and the variation of applied load throughout the compact."

Made available in DSpace on 2015-04-22T22:08:45Z (GMT). No. of bitstreams: 1 Marcio Bartholomei.pdf: 2499347 bytes, checksum: 6b31cbfe2379597e5c48f869551b9c94 (MD5) Previous issue date: 2013-01-15 / Conselho Nacional de Desenvolvimento Científico e Tecnológico / Currently concrete performs a very important role in contemporary society´s development. Their benefits to society come from its variety of applications, being used in diverse types of constructions. Among the many kinds of existing concretes, the self-compacting one is highlighted once it is of a superior technology if compared to the ordinary one, once it doesn´t need a specific equipment to be compacted, having a self-compacting ability due to gravity. The aim of this work was studying the use of materials commercialized in Manaus and nearby locations for the production of self-compacting concrete with addition of ground glass´ waste. In this process great and tiny aggregates, cement, viscosity modifier of physical effect (ground glass´ waste) and superplasticizer additive were characterized according to Brazilian Standards (NBR). It was also analyzed the best dosage method for the ordinary concrete´s production, which also was adapted to the self-compacting production. 10 After choosing the best method for the ordinary concrete, this work developed a method so that self-compacting concrete could be produced using ground glass´ waste and local materials from Manaus city. The results showed that it is possible to obtain a self-compacting concrete from materials commercialized in Manaus and nearby locations, moreover, that the ground glass´ waste is a material which holds the self-compacting concrete properties in the cured stage having gains in resistance, and in the fresh state with viscosity increase, in which shortens its static and dynamic segregation. / Atualmente o concreto desempenha um papel muito importante no desenvolvimento de uma sociedade moderna. Seus benefícios para a sociedade vêm de sua ampla faixa de aplicações, sendo este usado em diversos tipos de construção. Dentre os diversos tipos de concretos existentes, destaca-se o concreto auto-adensável, que é uma tecnologia superior ao concreto convencional, pois o mesmo não necessita de nenhum equipamento para ser compactado, tendo uma capacidade de auto-compactação através da força da gravidade. O objetivo deste trabalho foi estudar a utilização de materiais comercializados na região de Manaus para a produção de concreto auto-adensável com adição de resíduo moído de vidro. Neste processo de estudo foram caracterizados os agregados miúdos, agregados graúdos, cimento, modificador de viscosidade de efeito físico (resíduo moído de vidro) e aditivo superplastificante conforme as Normas Brasileiras (NBR). Também foi analisado o melhor método de dosagem para a produção do concreto convencional, o qual 8 também se adaptava a produção do concreto auto-adensável. Após a escolha do melhor método para a produção do concreto convencional, foi desenvolvido neste trabalho um método para a produção do concreto auto-adensável utilizando resíduo de vidro moído e materiais regionais da cidade de Manaus. Os resultados mostraram que é possível obter um concreto auto-adensável empregando materiais comercializados na região de Manaus, além disso, que o resíduo moído de vidro é um material que mantêm as propriedades do concreto auto-adensável no estado endurecido com ganhos de resistência e no estado fresco com o aumento de viscosidade, a qual diminui a sua segregação estática e dinâmica.

Self compacting concrete (SCC) is first developed in Japan in the late 1980s in order to overcome the consolidation problems associated with the presence of congested reinforcement. It is also termed as a high performance concrete, as it can flow under its own weight and completely fill the formworks. As the fresh properties of SCC are quite important, mix design of a SCC is performed by considering various workability related fresh properties. Therefore, a well designed SCC should satisfy all requirements of a hardened concrete, besides its superior workability properties. The aim of this research is to assess the effects of some basic ingredients of SCC on the fresh properties of SCC. This will be performed by applying design of experiment techniques and obtaining significant statistical models, which will give valuable information about the effects of the model parameters on the rheology and fresh state characteristics of SCC. In this research program, four different variables / use of fly ash replacement, use of high range water reducing admixture (HRWRA), use of viscosity modifying admixtures (VMA) and water-cementitious material ratio, are considered as the variables of the experimental design. Central Composite Design (CCD), a design of experiment technique, is employed throughout the experimental program and a total of 21 mixtures of concrete are cast. Slump flow, V-funnel, L-box, sieve segregation, initial and final setting time tests are performed, furthermore / to investigate the effects of these variables to the rheology of SCC, relative plastic viscosity and relative yield stress, which are the parameters of Bingham Model are measured with the help of a concrete rheometer. As a result of the experimental program, the fresh state properties of SCC are expressed by mathematical equations. Those equations are then used in order to explain the effects of fly ash replacement, HRWRA and VMA concentration, and the w/cm ratio on the fresh state properties of SCC. According to the derived models, it is stated that the water-cementitious material ratio of the concrete mixture is the most effective parameter on the flowability and passing ability of SCC beside the other parameters utilized in this research as its coefficient was the highest in the related models.

This dissertation focuses on developing a predictive method for determining the dynamic densification behavior of thermite powder mixtures consisting of equivolumetric mixtures of Ta + Fe₂O₃ and Ta + Bi₂O₃. Of primary importance to these highly reactive powder mixtures is the ability to characterize the stress at which full compaction occurs, the crush strength, which can significantly influence the stress required to initiate reaction during dynamic or impact loading. Examined specifically are the quasi-static and dynamic compaction responses of these mixtures. Experimentally obtained compaction responses in the quasi-static regime are analyzed using available compaction models, and an analysis technique is developed that allows for a correct measurement of the apparent yield strength of the powder mixtures. The correctly determined apparent yield strength is combined with an equation of state to yield a prediction of the shock densification response, including the dynamic crush strength of the thermite powder mixtures. The validated approach is also extended to the Al + Fe₂O₃ thermite system. It is found that accurate predictions of the crush strength can be obtained through determination of the apparent yield strength of the powder mixture when incorporated into the equation of state. It is observed that the predictive ability in the incomplete compaction region is configurationally dependent for highly heterogeneous thermite powder systems, which is in turn influenced by particle morphology and differences in intrinsic properties of constituents (density, strength, etc.).

Self-compacting concrete has soon been around for a decade. Recently the prefabrication industry has started to use this fairly new concrete type in larger scales, mainly because of its distinctive properties.  There are still certain areas that need to be thoroughly examined, such as bond capacity. There have been very few studies regarding shear capacity due to the fact that the procedure is complicated. This report will highlight a method to examine the shear capacity of different surfaces that have been prewetted as well as non-prewetted surfaces. The surface areas follow BBK 04’s and Eurocode 2’s demand for surface roughness.  A smooth surface will be completed in order to confirm if the different shapes influence the bond strength by shear stress or not.                        The purpose of this essay is to measure the bond strength within the shear capacity as well as examine the impact it has on surface roughness and treatment for shear bond. The method used to identify the shear capacity is called L-shaped Push-Off Test. The dimension of the object was selected with the help of a previous research paper. The Sand-Patch method is predominantly used to measure the surface roughness.  The results showed no difference between the demands of surfaces of BBK04 and Eurocode 2 considering the shear capacity. However the non-prewetted surface was measured with the highest shear capacity value. Apart from the shear strength, deformation was measured in both vertical and horizontal direction and it was clearly shown that the vertical deformation was measured to be ten times higher than the horizontal deformation.  There was no difference between the BBK 04 and Eurocode 2 considering the vertical deformation. However the difference occurred on the horizontal direction between BBK 04 and Eurocode 2 where the specimens of Eurocode 2 received three times higher deformation compared to BBK 04. The conclusion can be drawn that the surface roughness of BBK 04 would be more suitable than eurocode2 considering deformation.      The overall result was that the surface treatment with the demands of BBK 04 and Eurocode 2 showed minor difference after being measured with the Push-Off Test method. This has been confirmed with the estimated shear capacity (1.2 MPa). The results revealed that the treatment of surface could be made in either way, brush or rake. As a conclusion the assessment of the shear strength showed that Eurocode 2's demand is too strict comparing demands of BBK 04. / Att bestämma vidhäftningen mellan prefabricerade element och senare pågjutning på arbetsplats är viktigt. Självkompakterande betong är en betongtyp som flera prefabricerade företag börjat använda på grund av dess goda egenskaper. Dock finns några oklarheter som behöver utredas vidare, exempelvis vidhäftningskapaciteten vid pågjutning. I och med införandet av Eurokod blev det större krav på skrovligheten jämfört med tidigare krav i BBK 04. För självkompakterande betong kan det vara svårt att få till en skrovlighet enligt både BBK och speciellt Eurokod. För undersökning av vidhäftningskapacitet kopplat till draghållfastheten finns beprövade metoder som följer svensk standard. Dock finns ingen svensk standard för vidhäftningsprov för skjuvhållfastheten, bland annat på grund av att för få undersökningar har utförts och att provnings-utförandet är mer komplext. Syftet med denna undersökning är att jämföra olika mätmetoder för att mäta skjuvspänningar för vidhäftningen mellan prefabelement och pågjutningsbetong samt att också undersöka olika metoder för att mäta ytjämnheten. Målet är att identifiera skjuvkapaciteten i vidhäftningen samt få reda på vilken påverkan ytjämnhet och ytbehandling har för vidhäftningen. Detta för att utvärdera om Eurokod 2:s hårdare krav på skrovlig yta är nödvändig jämfört med BBK 04 med avseende på skjuvning. Ytor som ska jämföras är avdragen yta och yta som uppfyller BBK 04:s samt Eurokod 2:s  krav på skrovlig yta. Mätmetoder för skrovlighet ska undersökas för att senare utvärderas och användas i undersökningen.  Förutom dessa ytor som normalt förvattnas ska även en yta som följer BBK 04:s krav på skrovlig yta utan förvattning undersökas om förvattning har någon positiv inverkan på vidhäftningen. Den mätmetod som valdes för att identifiera skjuvhållfastheten var L-formad Push-Off-metod, vilket dimensionerades med hjälp av en referensundersökning. Provkroppen tillverkades i Strängbetongs fabrik i Kungsör och innan pågjutningen utfördes mättes ytjämnheten på vidhäftningsytan med hjälp av Sand-Patch-metoden. För att bekräfta validiteten hos Sand-Patch-metoden användes också en annan mätmetod, så kallad Profilmall. Efter att ytorna var uppmätta och pågjutningen hårdnat skickades provkropparna till CBI Betonginstitut för skjuvhållfasthetsprovning samt tryckprovning. Resultaten från undersökningen visade att inga större skillnader i skjuvhållfasthet mättes mellan Eurokods och BBKs krav på ytjämnhet, men det visade sig att den obehandlade ytan klarade av högst skjuvhållfasthet. Alla värden var betydligt högre än vad både Eurokod och BBK 04 anger för hållfasthetsklassen C45/55. Under provningstillfället upptäcktes sprickbildning vid 85 kN både i den befintliga betongen samt vid pågjutningen på de tunnaste delarna, för samtliga provförsök. Utöver skjuvhållfastheten mättes även deformationer såväl vertikalt som horisontellt och det framgick tydligt i resultatet att vertikala deformationerna var mer än tio gånger större än de horisontella. Ingen skillnad mellan BBK och Eurokod kunde tydas vid vertikala deformationer, dock vid horisontella deformationer mättes Eurokod till tre gånger större horisontella deformationer jämfört med BBK. Detta tyder på att BBKs krav på skrovlighet är bättre än Eurokod ur deformationssynvinkel Med denna undersökning som grund kan tillverkarna välja att avstå från Eurokod 2:s hårdare krav på skrovlig yta och fortsätta att behandla ytan enligt BBK 04. I och med detta menar författarna att Eurokod 2:s hårdare krav på skrovlig yta inte är nödvändig jämfört med BBK 04 med avseende på skjuvning (vidhäftning), vilket var det primära målet för undersökningen.

No description available.

Simulation of fresh concrete flow has spurged with the advent of Self-Compacting Concrete, SCC. The fresh concrete rheology must be compatible with the reinforced formwork geometry to ensure complete and reliable form filling with smooth concrete surfaces. Predicting flow behavior in the formwork and linking the required rheological parameters to flow tests performed on the site will ensure an optimization of the casting process. In this thesis, numerical simulation of concrete flow and particle behaviour is investigated, using both discrete as well as a continuous approach. Good correspondence was achieved with a Bingham material model used to simulate concrete laboratory tests (e.g. slump flow). It is known that aggregate properties such as size, shape and surface roughness as well as its grading curve affect fresh concrete properties. An increased share of non-spherical particles in concrete increases the level of yield stress, τ0, and plastic viscosity, µpl. The yield stress level may be decreased by adding superplasticizers, however, the plastic viscosity may not. An explanation for the behaviour of particles is sought after experimentally, analytically and numerically. Bingham parameter plastic viscosity is experimentally linked to particle shape. It was found that large particles orient themselves aligning their major axis with the fluid flow, whereas small particles in the colloidal range may rotate between larger particles. The rotation of crushed, non-spherical fine particles as well as particles of a few microns that agglomorate leads to an increased viscosity of the fluid. Generally, numerical simulation of large scale quantitative analyses are performed rather smoothly with the continuous approach. Smaller scale details and phenomena are better captured qualitatively with the discrete particle approach. As computer speed and capacity constantly evolves, simulation detail and sample volume will be allowed to increase. A future merging of the homogeneous fluid model with the particle approach to form particles in the fluid will feature the flow of concrete as the physical suspension that it represents. One single ellipsoidal particle in fluid was studied as a first step. / <p>QC 20150326</p>

The present research is conducted to investigate the behaviour of elliptical tube columns filled with self-compacting concrete (SCC). In total, ten specimens, including two empty columns, were tested to failure. The main parameters investigated were the length and the sections of the columns, and the concrete compressive strength. Artificial Neural Network (ANN) model was developed to predict the compressive strength of SCC using a comprehensive database collected from different previous studies. The database was used to train and test the developed ANN. Moreover, parallel to the experimental works, a three dimensional nonlinear finite element (FE) model using ABAQUS software was developed to predict the behaviour of SCC elliptical tube columns. The proposed ABAQUS model was verified against the current experimental results. The experimental results indicated that the failure modes of the SCC filled elliptical steel tube columns having large slenderness ratios were dominated by global buckling. Moreover, the composite columns possessed higher critical axial compressive capacities compared with their hollow section companions due to the composite interaction. However, due to the large slenderness ratio of the test specimens, the change of compressive strength of concrete core did not show significant effect on the critical axial compressive capacity of concrete filled columns although the axial compressive capacity increased with the concrete grade increase. The comparisons between the axial compressive load capacities obtained from experimental study and those predicted using simple methods provided in Eurocode 4 for concrete-filled steel rectangular tube columns showed a reasonable agreement. The proposed three dimensional FE model accurately predicted the failure modes, the load capacity and the load-deflection response of the columns tested. The experimental results, analysis and comparisons presented in this thesis clearly support the application of self-compacting concrete filled elliptical steel tube columns in construction engineering practice.

O concreto auto-adensável (CAA), que representa um dos mais significativos avanços na tecnologia de concreto, foi desenvolvido no Japão em 1988 com o intuito de se obter estruturas de concreto duráveis. É um concreto que dispensa o processo convencional de vibração ou adensamento por ter a capacidade de fluir e preencher os espaços da fôrma apenas através de seu peso próprio. Desde então, várias pesquisas têm sido realizadas e esse tipo de concreto já vem sendo aplicado na prática há algum tempo em alguns países, principalmente por grandes empresas de construção no Japão e na Suécia. Pesquisas para se estabelecerem métodos racionais de dosagem para CAA bem como métodos de ensaios no estado fresco têm sido desenvolvidas, visando fazer do CAA um concreto de aplicação comum. Contudo, ainda não se conhece bem este material e o que se nota é que a maioria dos CAA apresentados em trabalhos científicos é obtida com altos teores de argamassa, além da grande dispersão desses teores. Neste trabalho foi estudada a influência do teor de argamassa sobre as características de concretos auto-adensáveis, tanto no estado fresco como no estado endurecido, produzidos a partir de diferentes teores de argamassa (55, 60, 65, 70 e 75%). Para a produção dos mesmos foi aplicado um novo método de dosagem para CAA desenvolvido por Tutikian (2004), o qual se mostrou satisfatório no que diz respeito às propriedades de fluxo dos CAA. Em termos de resistências mecânicas os CAA´s obtidos apresentaram comportamentos bem similares uns aos outros para relações a/c aproximadas e mesmo teor de fíler calcário (que substitui parte do teor de agregado miúdo total) . Porém, o consumo de aditivo superplastificante tende a aumentar, para uma mesma fluidez, com o aumento do teor de argamassa, o que se caracteriza pelo aumento da superfície específica da mistura para altos teores de argamassa. Quando comparado com um concreto convencional com mesmo teor de argamassa o CAA apresentou qualidades similares ou ligeiramente superiores, com exceção de seu custo que é superior ao de um concreto convencional. Deste modo, o presente trabalho pretende contribuir para um melhor conhecimento e entendimento do CAA para que o mesmo possa ser aplicado com segurança em edificações e obras corrente de engenharia civil. / Self-compacting concrete (SCC), first developed in Japan in 1988 to achieve durable concrete structures, and adopted in Europe and the rest of the world more recently, represents one of the most significant advances in concrete technology. SCC is a type of concrete that can flow and compact in a mould or formwork under its own weight without the need for vibration. Since then, several research activities have been carried out and this type of concrete has been used in practical structures in Japan and Sweden, mainly by large construction companies. Investigations for establishing rational mix design methods for SCC and self-compactability testing methods have been developed from the point of view of making this new concrete a standard concrete. However, SCC is not well known so far and it can be observed worldwide that most of the SCC has been proportioned with high mortar/paste contents. This work aims to assess the influence of the mortar content in the composition of SCC on its properties, both in fresh and hardened states, produced with five different mortar contents (55, 60, 65, 70, and 75%). The newly-developed mix design method (TUTIKIAN, 2004) was applied to produce all SCC, and it seemed to be a very good method in terms of the SCC flow properties. Concerning the mechanical properties (compressive/tensile strength) all SCC produced in this study have presented similar results related to others with approximate water-to-cement ratio and the same limestone filler content (used to replace part of the total fine aggregate content). It was verified that the superplasticizer dosage increases as the mortar content increases for the same values of flow properties, which can be explained by the greater specific surface of the mixtures as the mortar content increases. Compared to a normal vibrated concrete with the same mortar content in its composition, SCC presented equal or slightly better qualities, excepting the issue of costs which is more expensive than those of the normal vibrated concrete. This dissertation aims to contribute for a better knowledge and understanding of SCC so it can be safely applied in buildings and in civil engineering projects.

A utilização do concreto auto-adensável (CAA) vem aumentando consideravelmente, no Brasil e no mundo. Com isso, há mais interesse em estudos práticos e teóricos a respeito do material, porém a maioria realizada está centrada em propriedades mecânicas da mistura no estado endurecido. Poucos estudos estão voltados para uma das áreas de maior lacuna: a dosagem. Os métodos de dosagem existentes para o CAA ou são experimentais, baseados na experiência do executor, ou são dependentes de tabelas determinadas a partir de materiais de difícil reprodução em outros locais. Com o intuito de ajudar a resolver este problema, foi proposto um método de dosagem experimental para CAA nesta tese. Este método visa a dosagem de CAA através de ensaios simples que determinem a composição dos agregados, de forma que o empacotamento granular apresente a menor quantidade de vazios possível, a fim de se minimizar o consumo de pasta na mistura. O método utiliza conceitos novos e já consagrados de outros métodos, como o IPT/EPUSP (Helene e Terzian, 1992), o proposto por Tutikian (2004), o de O´Reilly (1992) e o Modelo de Empacotamento Compressivo (CPM) (De Larrard, 1999). Para a comprovação da eficácia deste método, foram dosadas seis famílias de CAA, sendo três com areia fina e outras três com cinza volante, formando pares dosados por diferentes métodos. Entre as seis famílias, duas utilizaram o método de Tutikian (2004) e quatro o método proposto, porém primeiramente com uma faixa de agregado graúdo e após com duas granulometrias de brita, proporcionando famílias com o esqueleto granular mais compacto. Por fim, foi realizada uma família de concreto convencional (CCV). Os CAA dosados através deste novo método são de obtenção mais simples e menos trabalhosa, dependendo menos da experiência do executor, e os resultados mostraram que estes podem ser mais econômicos e com as propriedades no estado endurecido similares ou até vantajosas em relação às dos CCV e a dos outros CAA, principalmente o com duas granulometrias de agregado graúdo. / The utilization of self compacting concrete (SCC) has been increasing considerably throughout Brazil and the world. Hence, there has been more interest in theoretical and practical studies regarding the issue; however, the majority of such studies have been focused on the mechanical properties of the mixture in the hardened state. Very few studies have been focused on the subject of the dosage. The existing methods of dosage for SCC are either experimental, based on the experience of the executor, or are dependent on customized charts based on local materials which are very difficult to reproduce. With the intention to aid in the solution of this problem, an experimental dosage method was proposed in this thesis. This method aims at the dosage of SCC through simple tests that determine the composition of the aggregates, so that the packing density presents the least amount of voids, in order to minimize the consumption of binder in the mixture. The method uses new concepts and some concepts already determined from other methods, such as the IPT/EPUSP (Helene e Terzian, 1992), the one proposed by Tutikian (2004), the O´Reilly (1992) and the Compressive Packing Model (CPM) (De Larrard, 1999). In order to substantiate the efficienty of this method, six families of SCC were carried out, three of those with fine sand and the remaining three with fly ash, forming three pairs dosed by different methods. Amongst the six families, two used the Tutikian method (2004) and the other four families used the proposed method, which were divided into two subgroups; two with one class of gravel and the remaining subgroup utilizing two classes of gravel, supplying each family with a more compact granular skeleton. As a control group, a test family of conventional concrete (CCV) was produced. The SCC designed through this new method is simpler to obtain and requires less labor, depending less on the experience of the executor. The results present themselves as more economical and with the properties in the hardened state quite similar or even enhanced in relation to the ones of the CCV and the other SCC, specially with two classes of gravel.