An accurate measurement of total temperature in turbomachinery flows remains critical for component life models and cycle performance optimization. While many techniques exist to measure these flows, immersed thermocouple based probes remain highly desirable due to well established practices for probe design and implementation in typical industrial flow applications. However, as engine manufacturers continue to push towards higher maximum cycle temperatures and smaller flow passages, the continued use of these probes requires new probe designs considering both improved sensor durability and measurement accuracy. Increased maximum temperatures introduce many challenges for total temperature measurements using conventional immersed probes, including increased influences of conduction, convection, and radiation heat transfer between the sensor, fluid and the surroundings due to large thermal gradients present in real turbomachinery systems. While these effects have been previously investigated, the available design models are very limited to specific geometries and flow conditions. In this Dissertation, a more fundamental understanding of the flow behavior around typical vented shield style total temperature probes as a function of probe geometry and operating condition is gained using results from high-fidelity Computational Fluid Dynamics simulations with Conjugate Heat Transfer. A parametric study was conducted considering three non-dimensional probe geometric ratios (vent location to shield length (0.029-0.806), sensor diameter to shield inner diameter (0.252-0.672), and shield outer diameter to strut/mount thickness (0.245-0.759)) and three operating conditions (total temperature (70, 850, 2500°F) and pressure (1, 1, 10 atm), respectively) at a moderate Mach number of 0.4. Results were further quantified in the form of new empirical correlations necessary for rapid thermal performance evaluations of current and future probe designs. Additionally, a new mixed-fidelity or Reduced Order Modeling technique was developed which allows the coupling of high fidelity surface heat transfer data from CFD with a generalized form of the 1-D conducting solid equations for evaluating radiation and transient influences on sensor performance. These new flow and heat transfer correlations together with the new Reduced Order Modeling technique developed here greatly enhance the capabilities of designers to evaluate performance of current and future probe designs, with higher accuracy and with significant reductions in computational resources. / Doctor of Philosophy / An accurate measurement of total temperature in turbomachinery flows remains critical for component life models and cycle performance optimization. While many techniques exist to measure these flows, immersed thermocouple based probes remain highly desirable due to well established practices for probe design and implementation in typical industrial flow applications. However, as engine manufacturers continue to push towards higher maximum cycle temperatures and smaller flow passages, the continued use of these probes requires new probe designs considering both improved sensor durability and measurement accuracy. Increased maximum temperatures introduce many challenges for total temperature measurements using conventional immersed probes, including increased influences of conduction, convection, and radiation heat transfer between the sensor, fluid and the surroundings due to large thermal gradients present in real turbomachinery systems. While these effects have been thoroughly described and quantified in the past, the available design models are very limited to specific geometries and flow conditions. In this Dissertation, a more fundamental understanding of the flow behavior around typical vented shield style total temperature probes as a function of probe geometry and operating condition is gained using results from high-fidelity Computational Fluid Dynamics simulations with Conjugate Heat Transfer (CHT) capabilities. Results were further quantified in the form of new empirical correlations necessary for rapid thermal performance evaluations of current and future probe designs. Additionally, a new mixed-fidelity or Reduced Order Modeling (ROM) technique was developed which allows the coupling of high fidelity surface heat transfer data from CFD with a generalized form of the 1-D conducting solid equations for readily predicting the impact of radiation environment and transient errors on sensor performance.

A subsonic wind tunnel facility was designed and built to test and optimize various diffuser-collector box geometries at the one-twelfth scale.  The facility was designed to run continuously at an inlet Mach number of 0.42 and an inlet hydraulic diameter Reynolds number of 340,000. Different combinations of diffusers, hubs, and exhaust collector boxes were designed and evaluated for overall optimum performance. Both 3-hole and 5-hole probes were traversed into the flow to generate multiple diffuser inlet and collector exit performance profile plots. Surface oil flow visualization was performed to gain an understanding of the complex 3D flow structures inside the diffuser-collector subsystem. The cutback radial hardware was found to increase the subsystem pressure recovery by over 10% from baseline resulting in an approximate 1% increase in gas turbine power output. / Master of Science

Design of internal cooling channels for gas turbine blade is critical to system performance. To achieve maximum efficiency, i.e. maximum cooling with minimum coolant usage, intensive research is required to optimize heat transfer enhancement features. The present study aims at experimental and numerical investigation of two heat transfer augmentation techniques for internal cooling, viz. dimple and swirl induced jet impingement. Dimples are suitable candidates for high performance enhancement as they impose a low pressure drop penalty. The present study aims at experimentally measuring heat transfer on all the walls of diamond, triangular, square and cylindrical shaped dimples in a staggered configuration at three flow conditions in a high aspect ratio channel. A thermal-hydraulic performance factor was evaluated to characterize each dimple shape. Numerical simulations were conducted to visualize flow patterns which was correlated with heat transfer distribution. The results were in good agreement with previous studies. Triangular dimples showed the highest overall performance due to lowest pressure drop penalty, but heat transfer was low inside the dimples. In rotating channels, Coriolis Effect and centrifugal buoyancy significantly affect heat transfer distribution. There is a need to develop a cooling geometry that benefits from rotation and provides consistent cooling. A new geometry was derived from a past study, consisting of two channels divided by a wall with angled holes to provide jet impingement from inlet to outlet channel. Liquid crystal technique was used for heat transfer measurements. It was found that at high rotational speeds, heat transfer increased in the inlet channel, while it decreased in the outlet channel. Additional testing at even higher speeds may provide insight into replacing a traditional U-bend channel in a turbine blade. / Master of Science

Due to their compact size, sensitivity, and ability to be multiplexed, intrinsic Fabry-Perot interferometers (IFPIs) are excellent candidates for almost any multi-point temperature or strain application, and it is well-known that using a single-mode lead-in fiber, a multi-mode fiber section as the Fabry-Perot cavity, and an additional single-mode fiber as the tail results in a structure that generates strong interference fringes while remaining robust. Though the basic principles behind these sensors are understood, to the best of the author's knowledge there hasn't been a thorough investigation into the design and fabrication of a chain of multiplexed IFPI sensors for industrial use in an environment where serious issues associated with the size of the test coupon, sensor placement, and mechanical reinforcement of the fiber could arise. This thesis details the preparation and results of this investigation. It turns out that fabricating a sensor chain with appropriate sensor spacing and excellent temperature response characteristics proved a significant challenge, and issues addressed include inter-sensor interference, high-temperature mechanical reinforcement for bare fiber sections, and high bending losses. After overcoming these problems, a final sensor chain was fabricated and characterized. This chain was then subjected to a battery of tests at the National Energy Technology Laboratory (NETL), where four multiplexed sensors were installed on a 2â x2â coupon in a simulated gas turbine environment. Final results are presented and analyzed. The work that went into developing this chain lays the foundation for future efforts in developing quasi-distributed temperature sensors by identifying potential obstacles and fundamental limitations for certain approaches. / Master of Science

While the gas turbine research community is continuously pursuing development of higher cyclic efficiency designs by increasing the combustor firing temperatures and thermally resistant turbine vane / blade materials, a simultaneous effort to reduce the emission levels of high temperature driven thermal NOX also needs to be addressed. Lean premixed combustion has been found as one of the solutions to these objectives. However, since less amount of air is available for backside cooling of liner walls, it becomes very important to characterize the convective heat transfer that occurs on the inside wall of the combustor liners. These studies were explored using laboratory scale experiments as well as numerical approaches for several inlet flow conditions under both non-reacting and reacting flows. These studies may be expected to provide valuable insights for the industrial design communities towards identifying thermal hot spot locations as well as in quantifying the heat transfer magnitude, thus aiding in effective designs of the liner walls. Lean premixed gas turbine combustor flows involve strongly coupled interactions between several aspects of physics such as the degree of swirl imparted by the inlet fuel nozzle, premixing of the fuel and incoming air, lean premixed combustion within the combustor domain, the interaction of swirling flow with combustion driven heat release resulting in flow dilation, the resulting pressure fluctuations leading to thermo-acoustic instabilities there by creating a feedback loop with incoming reactants resulting in flow instabilities leading to flame lift off, flame extinction etc. Hence understanding combustion driven swirling flow in combustors continues to be a topic of intense research. In the present study, numerical predictions of swirl driven combustor flows were analyzed for a specific swirl number of an industrial fuel nozzle (swirler) using a commercial computational fluid dynamics tool and compared against in-house experimental data. The latter data was obtained from a newly developed test rig at Applied Propulsion and Power Laboratory (APPL) at Virginia Tech. The simulations were performed and investigated for several flow Reynolds numbers under non-reacting condition using various two equation turbulence models as well as a scale resolving model. The work was also extended to reacting flow modeling (using a partially premixed model) for a specific Reynolds number. These efforts were carried out in order investigate the flow behavior and also characterize convective heat transfer along the combustor wall (liner). Additionally, several parametric studies were performed towards investigating the effect of combustor geometry on swirling flow and liner hear transfer; and also to investigate the effect of inlet swirl on the jet impingement location along the liner wall under both non-reacting as well as reacting conditions. The numerical results show detailed comparison against experiments for swirling flow profiles within the combustor under reacting conditions indicating a good reliability of steady state modeling approaches for reacting conditions; however, the limitations of steady state RANS turbulence models were observed for non-reacting swirling flow conditions, where the flow profiles deviate from experimental observations in the central recirculation region. Also, the numerical comparison of liner wall heat transfer characteristics against experiments showed a sensitivity to Reynolds numbers. These studies offer to provide preliminary insights of RANS predictions based on commercial CFD tools in predicting swirling, non-reacting and reacting flow and heat transfer. They can be extended to reacting flow heat transfer studies in future and also may be upgraded to unsteady LES predictions to complement future experimental observations conducted at the in-house test facility. / Ph. D. / While the gas turbine research community is continuously pursuing development of higher cyclic efficiency designs by increasing the combustor firing temperatures and thermally resistant turbine vane / blade materials, a simultaneous effort to reduce the emission levels of high temperature driven thermal NOX also needs to be addressed. Lean premixed combustion has been found as one of the solutions to these objectives. However, since less amount of air is available for backside cooling of liner walls, it becomes very important to characterize the convective heat transfer that occurs on the inside wall of the combustor liners. These studies were explored using laboratory scale experiments as well as numerical approaches for several inlet flow conditions under both non-reacting and reacting flows. These studies may be expected to provide valuable insights for the industrial design communities towards identifying thermal hot spot locations as well as in quantifying the heat transfer magnitude, thus aiding in effective designs of the liner walls. Lean premixed gas turbine combustor flows involve strongly coupled interactions between several aspects of physics such as the degree of swirl imparted by the inlet fuel nozzle, premixing of the fuel and incoming air, lean premixed combustion within the combustor domain, the interaction of swirling flow with combustion driven heat release resulting in flow dilation, the resulting pressure fluctuations leading to thermo-acoustic instabilities there by creating a feedback loop with incoming reactants resulting in flow instabilities leading to flame lift off, flame extinction etc. Hence understanding combustion driven swirling flow in combustors continues to be a topic of intense research. In the present study, numerical predictions of swirl driven combustor flows were analyzed for a specific swirl number of an industrial fuel nozzle (swirler) using a commercial computational fluid dynamics tool and compared against in-house experimental data. The latter data was obtained from a newly developed test rig at Applied Propulsion and Power Laboratory (APPL) at Virginia Tech. The simulations were performed and investigated for several flow Reynolds numbers under non-reacting condition using various two equation turbulence models as well as a scale resolving model. The work was also extended to reacting flow modeling (using a partially premixed model) for a specific Reynolds number. These efforts were carried out in order investigate the flow behavior and also characterize convective heat transfer along the combustor wall (liner). Additionally, several parametric studies were performed towards investigating the effect of combustor geometry on swirling flow and liner hear transfer; and also to investigate the effect of inlet swirl on the jet impingement location along the liner wall under both non-reacting as well as reacting conditions. The numerical results show detailed comparison against experiments for swirling flow profiles within the combustor under reacting conditions indicating a good reliability of steady state modeling approaches for reacting conditions; however, the limitations of steady state RANS turbulence models were observed for non-reacting swirling flow conditions, where the flow profiles deviate from experimental observations in the central recirculation region. Also, the numerical comparison of liner wall heat transfer characteristics against experiments showed a sensitivity to Reynolds numbers. These studies offer to provide preliminary insights of RANS predictions based on commercial CFD tools in predicting swirling, non-reacting and reacting flow and heat transfer. They can be extended to reacting flow heat transfer studies in future and also may be upgraded to unsteady LES predictions to complement future experimental observations conducted at the in-house test facility.

[pt] Uma Rede Organizacional Virtual é uma organização de cooperação interorganizacional, com uso intenso de Tecnologia de Informação e Comunicação, típica do ambiente globalizado. Nesta dissertação, busca-se caracterizar esse padrão de rede e propor instrumentos para seu gerenciamento. O termo Redes Organizacionais Virtuais é introduzido, a partir da caracterização e da classificação das Redes de Cooperação e das Organizações Virtuais. Propõe- se a Metodologia de Reticulação para o planejamento e formação dessas redes e explicita-se a necessidade de instrumentos de coordenação, controle e avaliação para assegurar o seu melhor desempenho. Com essa fundamentação, analisa-se a Rede de Projeto e Desenvolvimento de Turbinas a Gás - RTG, determinando-se suas características e propondo-se metodologias de planejamento, coordenação e controle para sua administração. Recomenda-se, ainda, a implementação de um sistema de informações como instrumento reticulador. / [en] A Virtual Organizational Network is an inter-organizational cooperation organization, based in Communication and Information Technology, typical of the global environment. The objective of this dissertation is to characterize this network and propose appropriate management tools for its adequate functioning. The term Virtual Organizational Network is introduced based on the characteristics and taxonomy of Cooperation Networks and Virtual Organizations. To form, consolidate and plan this network, the Reticulation Methodology is proposed. The necessity of coordination, governance and performance evaluation tools for these networks is made explicit. This constitutes the basis for the analysis of the Gas Turbine Development and Project Network- RTG. Its characteristics are identified and methodologies for its planning, coordination and governance are proposed, as well as an Information System, as instrument for reticulation.

Nowadays, European power production has to meet requirements than ever before. Environmentally oriented efforts end of coal mining and burning of coal, on which economies of a great number of countries depend. The main objective of these efforts is primarily the production of green energy from renewable energy sources and reduction of dependence on fossil fuels. However, the disadvantage of renewable sources (photovoltaics, wind farms) is their dependence on the weather conditions. As a result, there might be delays in supply of electricity, which must be compensated. One of the solutions is the launch of a combi cycle plant, which has the possibility of almost prompt start-up and electricity production. The combustion of gas and liquid fuels also ensures almost emission-free operation. In addition, thanks to the use of waste heat energy from the gas turbine, it is possible to operate the combi cycle unit with the character of a power plant and as a heating plant. The aim of this thesis is to search for combi cycles and balance calculation of the combi cycle heating plant under given conditions. In the last point, the approximate dimensions of the calculated heating plant are given.

The efficiency of natural gas turbines is directly linked to the turbine inlet temperature, or the combustor exit temperature. Further increasing the turbine inlet temperature damages the turbine components and limits their durability. Advances in turbine vane cooling schemes protect the turbine components. This thesis studies the conjugate effects of internal cooling, film cooling and thermal barrier coatings (TBC) on turbine vane metal temperatures. Two-dimensional thermal profiles were experimentally measured downstream of a single row of film cooling holes on both an adiabatic and a matched Biot number model turbine vane. The measurements were taken as a comparison to computational simulations of the same model and flow conditions. To improve computational models of the evolution of a film cooling jet as it propagates downstream, the thermal field above the vane, not just the footprint on the vane surface must be analyzed. This study expands these data to include 2-D thermal fields above the vane at 0, 5 and 10 hole diameters downstream of the film cooling holes. In each case the computational jets remained colder than the experimental jets because they did not disperse into the mainstream as quickly. Finally, in comparing results above adiabatic and matched Biot number models, these thermal field measurements allow for an accurate analysis of whether or not the adiabatic wall temperature was a reasonable estimate of the driving temperature for heat transfer. In some cases the adiabatic wall temperature did give a good indication of the driving temperature for heat transfer while in other cases it did not. Previous tests simulating the effects of TBC on an internally and film cooled model turbine vane showed that the insulating effects of TBC dominate over variations in film cooling geometry and blowing ratio. In this study overall and external effectiveness were measured using a matched Biot number model vane simulating a TBC of thickness 0.6d, where d is the film cooing hole diameter. This new model was a 35% reduction in thermal resistance from previous tests. Overall effectiveness measurements were taken for an internal cooling only configuration, as well as for three rows of showerhead holes with a single row of holes on the pressure side of the vane. This pressure side row of holes was tested both as round holes and as round holes embedded in a realistic trench with a depth of 0.6 hole diameters. Even in the case of this thinner TBC, the insulating effects dominate over film cooling. In addition, using measurements of the convective heat transfer coefficient above the vane surface, and the thermal conductivities of the vane wall and simulated TBC material, a prediction technique of the overall effectiveness with TBC was evaluated. / text

In many areas of aerodynamics the technique of Large Eddy Simulation (LES) has proved a practical way of modelling the unsteady phenomena in numerical simulations. Few applications are as dependent on such an approach as the prediction of flow within a gas turbine combustor. Like any form of Computational Fluid Dynamics (CFD), LES requires specification of the velocity field at the inflow boundary, with much evidence suggesting the specification of inlet turbulence can be critical to the resultant accuracy of the prediction. While a database of time-resolved velocity data may be obtained from a precursor LES calculation, this technique is prohibitively expensive for complex geometries. An alternative is to use synthetic inlet conditions obtained from experimental data High-speed Particle Image Velocimetry (PIV) is used here to provide planar velocity data at up to 1kHz temporal resolution in two test cases representative of gas turbine combustor flows (a vortex generator in a duct and an idealised combustor). As the data sampling rate is approaching a typical LES time-step it introduces the possibility of applying instantaneous experimental data directly as an inlet condition. However, as typical solution domain inlet regions for gas turbine combustor geometries cannot be adequately captured in a single field of PIV data, it is necessary to consider a method by which a synchronous velocity field may be obtained from multiple PIV fields that were not captured concurrently. A method is proposed that attempts to achieve this by a combined process of Linear Stochastic Estimation and high-pass filtering. The method developed can be generally applied without a priori assumptions of the flow and is demonstrated to produce a velocity field that matches very closely that of the original PIV, with no discontinuities in the velocity correlations. The fidelity and computational cost of the method compares favourably to several existing inlet condition generation methods. Finally, the proposed and existing methods for synthetic inlet condition generation are applied to LES predictions of the two test cases. There is shown to be significant differences in the resulting flow, with the proposed method showing a marked ii reduction in the adjustment period that is required to establish turbulent equilibrium downstream of the inlet. However, it is noted the presence of downstream turbulence generating features can mask any differences in the inlet condition, to the extent that the flow in the core of the combustor test case is found to be insensitive to the inlet condition applied at the entry to the feed annulus for the test conditions applied here.

Brayton cycles are open gas turbine cycles extensively used in aviation and industrial applications because of their advantageous volume and weight characteristics. With the bulk of waste exhaust heat and engine emissions associated, there is need to be mindful of environmentally-friendliness of these engine cycles, not compromising good technical performance, and economic viability. This research considers assessment of power plants in helicopters, and aeroderivative industrial gas turbines combined-heat-and-power (ADIGT-CHP) in the petrochemical industry. Thus, it consists of two parts: part A focuses on performance analysis of helicopter gas turbines, while part B entails technoeconomic and environmental risk assessment of ADIGT-CHP in the petrochemical industry. The investigation encompasses comparative assessment of simple cycle (SC) and advanced gas turbine cycle options including the component behaviours and the environmental and economic analysis of the systems. The advanced cycles considered include: recuperated (RC), intercooled (IC), intercooled-recuperated (ICR), and low pressure compressor zero-staged (LPC-ZS), cycles. The helicopter engines are analysed and subsequently converted to small-scale ADIGT engines. Also, modelling combined-heat-and-power (CHP) performances of small-scale (SS), and large-scale (LS) ADIGT engines is implemented. More importantly, a large part of the research is devoted to developing a techno-economic model for assessing, predicting, and comparing viability of simple and advanced cycle ADIGT-CHP in the petrochemical industry in terms of net present value (NPV), internal rate of return (IRR), and simple payback period (SPBP). The techno-economic performances of the ADIGT-CHP cycles are measured against the conventional case of grid power plus on-site boiler. Besides, risk and sensitivity of NPV with respect to uncertain changes in grid electricity cost, gas fuel cost, emission cost, and electricity export tariff, are investigated. Two case studies underlie the development of the techno-economic model. One case study demonstrates the application of the model for large-scale (LS) ADIGT-CHP, and the other for small-scale (SS) ADIGT-CHP, all in the petrochemical industry. By so doing, techno-economic and environmental risk analysis framework (a multi-disciplinary preliminary design assessment tool comprising performance, emissions, economic, and risk modules) is adapted to ADIGT-CHP in the petrochemical industry, which is the aim of this research. The investigation and results led to the conclusions that advanced cycle helicopter and ADIGT engines exhibit higher thermal efficiencies than simple cycle, and that savings exist in operational costs of ADIGT-CHP above the conventional case. Thus, for both SS ADIGT-CHP, and LS ADIGT-CHP cases, all ADIGT-CHP cycles are profitable than the conventional case. For LS ADIGT- CHP category, the IC ADIGT-CHP is the most profitable, whereas for SS ADIGT-CHP category, the RC ADIGT-CHP is the most profitable. The contribution to knowledge of this research is the development of a technoeconomic model for assessing, predicting, and comparing viability of simple and advanced cycle ADIGT-CHP in the petrochemical industry in terms of NPV, SPBP, and IRR over the conventional case of grid power plus on-site boiler. A second contribution is the derivation of simple and advanced cycle small-scale ADIGT and ADIGT-CHP from helicopter engines. Cont/D.