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<p> Ink-jet printing onto flat paper is a widely established process. In this thesis, we make extensions to printing on target surfaces such as metals and glass, using a 5-axis orientable head. Original artwork is created using CAD, and is sampled to create the ink jet point cloud. The target surface location is registered using a standard Coordinate Measuring Machine (CMM) 5-axis touch trigger probe. The probe is then replaced with the ink jet head and the printing process is carried out. Demonstration of the system is illustrated using flat metal and glass samples, as well as rapid prototyped 3-D plastic shapes.</p> / Thesis / Master of Applied Science (MASc)

Low profile, conformal antennas have considerable advantages for Aerospace and Military platforms where conventional antenna system add weight and drag. Direct Write (DW) technology has been earmarked as a potential method for fabricating low profile antennas directly onto structural components. This thesis determines the key design rules and requirements for DW fabrication of planar antennas. From this, three key areas were investigated: the characterisation of DW ink materials for functionality and durability in harsh environments, localised processing of DW inks and the optimisation of DW conductive ink material properties for antenna fabrication. This study mainly focused on established DW technologies such as micro-nozzle and inkjet printing due to their ability to print on conformal surfaces. From initial characterisation studies it was found that silver based micro-nozzle PTF inks had greater adhesion then silver nano-particle inkjet inks but had lower conductivity (2% bulk conductivity of silver as opposed to 8% bulk conductivity). At higher curing temperatures (>300??C) inkjet inks were able to achieve conductivities of 33% bulk conductivity of silver. However, these temperatures were not suitable for processing on temperature sensitive surfaces such as carbon fibre. Durability tests showed that silver PTF inks were able to withstand standard aerospace environments apart from Skydrol immersion. It was found that DW inks should achieve a minimum conductivity of 30% bulk silver to reduce antenna and transmission line losses. Using a localised electroplating process (known as brush plating) it was shown that a copper layer could be deposited onto silver inkjet inks and thermoplastic PTF inks with a copper layer exhibiting a bulk conductivity of 66% bulk copper and 57% bulk copper respectively. This was an improvement on previous electroless plating techniques which reported bulk copper conductivities of 50% whilst also enabling DW inks to be plated without the need for a chemical bath. One of the limitations of many DW ink materials is they require curing or sintering before they become functional. Conventional heat treatment is performed using an oven which is not suitable when processing DW materials onto large structural component. Previous literature has investigated laser curing as means of overcoming this problem. However, lasers are monochromatic and can therefore be inefficient when curing materials that have absorption bands that differ from the laser wavelength. To investigate this, a laser diode system was compared to a broadband spot curing system. In the curing trials it was found that silver inks could be cured with much lower energy density (by a factor of 10) using the broadband white light source. Spectroscopy also revealed that broadband curing could be more advantageous when curing DW dielectric ink materials as these inks absorb at multiple wavelengths but have low heat conductivity. Themodynamical modelling of the curing process with the broadband heat source was also performed. Using this model it was shown that the parameters required to cure the ink with the broadband heat source only caused heat penetration by a few hundred micro-metres into the top surface of the substrate at very short exposure times (~1s). This suggested that this curing method could be used to process the DW inks on temperature sensitive materials without causing any significant damage. Using a combination of the developments made in this thesis the RF properties of the DW inks were measured after broadband curing and copper plating. It was found that the copper plated DW ink tracks gave an equivalent transmission line loss to a copper etched line. To test this further a number of GPS patch antennas were fabricated out of the DW ink materials. Again the copper plated antenna gave similar properties to the copper etched antenna. To demonstrate the printing capabilities of the micro-nozzle system a mock wireless telecommunications antenna was fabricated on to a GRP UAV wing. In this demonstrator a dielectric and conductive antenna pattern was fabricated on to the leading edge of the wing component using a combination of convection curing and laser curing (using an 808nm diode laser).

Light stabilisation of photochromic dyes is seen as the most challenging part in the development of photochromic dyes. The aim of this research is to compare stabilisation methods and their effect on the lifetime of a photochromic print on textile. The vision is to create a textile UV-sensor that detects current UV light exposure in the surroundings and alarms the wearer by showing colour. The developed inks have been formulated for ink-jet printing as a novel production method with resource saving properties. UV-LED light curable ink formulations were prepared for two dye classes; a non-commercial spirooxazine, a commercial spirooxazine (Oxford Blue) and a commercial naphthopyran (Ruby Red). Two different stabilisation methods were applied; chemically by incorporation of hindered amine light stabilisers and physically by polyurethane coating. Fatigue tests were performed to evaluate and compare the stabilisation methods. The tests included were household washing, multiple activations and intensive sun-lamp exposure. As a result it was found that Oxford Blue and spirooxazine had an initial better resistance to photodegradation than Ruby Red. The coating reduced the ability of colour development in higher extend for Oxford Blue and spirooxazine compared to Ruby Red. Moreover, the photocolouration increased with the number of activations for Oxford Blue and spirooxazine in particular. In general, the physically stabilised samples showed a better or similar fatigue resistance compared to chemically stabilised samples. On the other hand the results are weak in significance. It is concluded that the developed coating method in combination with further optimising has potential.

Master of Science / Department of Apparel, Textiles, and Interior Design / Sherry J. Haar / Inspired by people and objects of the late 1950s/early 1960s, textile patterns were created to use as a tool in the education of children through play. Four themes were developed, with three main prints in each theme. These twelve prints had a coordinating print and solid colors designed, and were utilized in the development of paper doll clothing. Representing the look of Jacqueline Kennedy, the paper dolls feature a pearl necklace, sunglasses, and a brunette hairstyle. Fabric was also printed on using a home-based ink jet printer, and used to construct a garment for an 18-inch, three dimensional doll. The final outcomes were exhibited in a display window, with an interactive element for adults and children at the opening reception.

<p>Polymer nanocomposites are a constantly evolving material category due to the ability to engineer the mechanical, thermal, and optical properties to enhance the efficiency of a variety of systems. While a vast amount of research has focused on the physical phenomena of nanoparticles and their contribution to the improvement of such properties, the ability to implement these materials into existing commercial or newly emerging processing methods has been studied much less extensively. The primary characteristic that determines which processing technique is the most viable is the rheology or viscosity of the material. In this work, we investigate the processing methods and properties of nanocomposites for thermal interface and radiative cooling applications. The first polymer nanocomposite examined here is a two-component PDMS with graphene filler for 3D printing via a direct ink writing approach. The composite acts as a thermal interface material which can enhance cooling between a microprocessor and a heat sink by increasing the thermal conductivity of the gap. Direct ink writing requires a shear thinning ink with specific viscoelastic properties that allow for the material to yield through a nozzle as well as retain its shape without a mold following deposition. No predictive models of viscosity for nanocomposites exist; therefore, several prominent models from literature are fit with experimental data to describe the change in viscosity with the addition of filler for several different PDMS ratios. The result is an understanding of the relationship between the PDMS component ratio and graphene filler concentration with respect to viscosity, with the goal of remaining within the acceptable limits for printing via direct ink writing. The second nanocomposite system whose processability is determined is paint consisting of acrylic filled with reflective nanoparticles for radiative cooling paint applications. The paint is tested with both inkjet and screen-printing procedures with the goal of producing a thermally invisible ink. Radiative cooling paint is successfully printed for the first time with solvent modification. This work evaluates the processability of polymer nanocomposites through rheological tailoring. </p><br>

This is a practice-led research project that seeks to explore the cross-cultural aesthetics and conceptual ideas of an art project. I position myself as an art practitioner who intends to apply the Western modes of technological advancement of digital imaging and ink jet technologies to the substrates used by traditional Chinese artists for ink painting and calligraphy, usually called Xuan Zhi [宣紙]. Through this process, the aesthetics and conceptual ideas of both cultures will be explored, examined, analysed and interrogated for the potential development of a new aesthetics in the context of digital art. There are three major components in this research project; a creative document in the form of a collection of artwork, an exegesis and a collection of documentation. The creative document will be a body of visual image-based artwork that includes a series of collateral works from the ongoing research and practice of the project. It is the negotiated output of a potentially new aesthetics in digital art, specifically in the context of digital still imaging and digital printmaking. The exegesis is an analytical and critical commentary that places the creative document in relevant theoretical, philosophical, cultural and historical contexts. The documentation is a collection of the ongoing empirical practice of ink jet technology on Xuan Zhi. The visual physical form of both the exegesis and the documentation are also included as part of the creative document. These three components together form a unity and are presented as artefacts to represent the main focus of the research - the Poetics of Making.

Ink-jet printing offers an ideal answer to the emerging trends and demands of depositing at ambient temperatures picoliter droplets of oxide solutions into functional thin films and device components with a high degree of pixel precision. It is a direct single-step mask-free patterning technique that enables multi-layer and 3D patterning. This method is fast, simple, easily scalable, precise, inexpensive and cost effective compared to any of other methods available for the realization of the promise of flexible, and/or stretchable electronics of the future on virtually any type of substrate. Because low temperatures are used and no aggressive chemicals are required for ink preparation, ink-jet technique is compatible with a very broad range of functional materials like polymers, proteins and even live cells, which can be used to fabricate inorganic/organic/bio hybrids, bio-sensors and lab-on-chip architectures. After a discussion of the essentials of ink-jet technology, this thesis focuses particularly on the art of designing long term stable inks for fabricating thin films and devices especially oxide functional components for electronics, solar energy conversion, opto-electronics and spintronics. We have investigated three classes of inks: nanoparticle suspension based, surface modified nanoparticles based, and direct precursor solution based. Examples of the films produced using these inks and their functional properties are: 1) In order to obtain magnetite nanoparticles with high magnetic moment and narrow size distribution in suspensions for medical diagnostics, we have developed a rapid mixing technique and produced nanoparticles with moments close to theoretical values (APL 2011 and Nanotechnology 2012). The suspensions produced have been tailored to be stable over a long period of time. 2)In order to design photonic band gaps, suspensions of spherical SiO2 particles were produced by chemical hydrolysis (JAP 2010 and JNP 2011 - not discussed in the thesis). 3) Using suspension inks, (ZnO)1-x(TiO2)x composite films have been printed and used to fabricate dye sensitized solar cells (JMR 2012). The thickness and the composition of the films can be easily tailored in the inkjet printing process. Consequently, the solar cell performance is optimized. We find that adding Ag nanoparticles improves the ‘metal-bridge’ between the TiO2 grains while maintaining the desired porous structure in the films. The photoluminescence spectra show that adding Ag reduces the emission intensity by a factor of two. This indicates that Ag atoms act as traps to capture electrons and inhibit recombination of electron-hole pairs, which is desirable for photo-voltaic applications. 4) To obtain and study room temperature contamination free ferromagnetic spintronic materials, defect induced and Fe doped MgO and ZnO were synthesized ‘in-situ’ by precursor solution technique (preprints). It is found that the origin of magnetism in these materials (APL 2012 and MRS 2012) is intrinsic and probably due to charge transfer hole doping. 5) ITO thin films were fabricated via inkjet printing directly from liquid precursors. The films are highly transparent (transparency &gt;90% both in the visible and IR range, which is rather unique as compared to any other film growth technique) and conductive (resistivity can be ~0.03 Ω•cm). The films have nano-porous structure, which is an added bonus from ink jetting that makes such films applicable for a broad range of applications. One example is in implantable biomedical components and lab-on-chip architectures where high transparency of the well conductive ITO electrodes makes them easily compatible with the use of quantum dots and fluorescent dyes. In summary, the inkjet patterning technique is incredibly versatile and applicable for a multitude of metal and oxide deposition and patterning. Especially in the case of using acetate solutions as inks (a method demonstrated for the first time by our group), the oxide films can be prepared ‘in-situ’ by direct patterning on the substrate without any prior synthesis stages, and the fabricated films are stoichiometric, uniform and smooth. This technique will most certainly continue to be a versatile tool in industrial manufacturing processes for material deposition in the future, as well as a unique fabrication tool for tailorable functional components and devices. / <p>QC 20120907</p>