The main objective of this thesis is to apply new ideas to achieve innovation and attractive design of bridge machining center. The final concept should correspond to the technical, ergonomic and aesthetic requirements and at the same time it should fulfil the social and psychological function. Another objective is to impress as many potential users of this machine as possible.

The main objective of this thesis is to apply new ideas to achieve innovation and attractive design of bridge machining center. The final concept should correspond to the technical, ergonomic and aesthetic requirements and at the same time it should fulfil the social and psychological function. Another objective is to impress as many potential users of this machine as possible.

This master thesis deals with the filtration of air contaminated with oil and the total efficiency and propose a new filtration system. The reason is insufficient capacity and functionality of the operating device is incorrect. It will propose the most appropriate solution to this in terms of economic and technical design is satisfactory.

The purpose of this dissertation is to familiarize the reader with basic recognition of machine measuring probes for tools and workpieces. Namely then in area of measurement on CNC machining centers. Both recognition from aspects of principle of function of sensing elements and type of transmition to control system, and recognition from constructional aspects are described here. Further it puts mind on equipment of machine probes (touches etc.) and rules for best selection of this equipment. Next part of this work describes selection of appropriate probes, for universal machines from production of firm TOS Kuřim. Last part deals with testing of designed measuring system for concrete machine from production of firm TOS Kuřim. His typical composition, evaluation of tests results and achieved accuracy is also described here.

The theoretical part of this thesis is introducing basic information in production of shaped components on CNC machines. It describes each steps from a design of the component to production. Main target is summarization of available modern technologies that can be used. Experimental part uses these modern technologies for processing design shaped component. It describes process of design 3D model part in CAD system, subsequently creation of program for machining in CAM system and solves production of part on CNC machine. The aim of this thesis is design part with interesting design and production difficult enough to represent company, where it was made.

Thesis contains summarizing of main activities of technological projecting. The project itself analyzes the production of gear-boxes on a machine line, which caused transferring the production to a machining center. This real project is implemented on the basis of very detailed cost calculations substantiated by a positive result.

<p> Flexible manufacturing systems and lean production philosophies are in increasing industrial demand. Multiple manufacturing processes integrated into stand alone automated equipment can be utilized to greatly reduce operation costs. New technologies are continually being developed that can be easily combined with related manufacturing processes. Flexible machining and surface hardening operations can be realized in a single set-up by integrating a high-power diode laser (HPDL) within a machine tool structure.</p> <p> The following research presents the concept of integrated laser surface hardening within a machine tool environment. Experimental work was performed using a HPDL for transformation hardening of AISI 4140 steel.</p> <p> Both quasi-steady analytical and transient finite element heat transfer models have been developed. Solutions of the models are compared, which show that the more sophisticated finite element modeling is necessary only if accuracy of peak surface temperature is important. Otherwise, the simpler but faster analytical model can be used to describe the temperature profiles during laser heating.</p> <p> A novel approach using temperature indicating lacquers was shown to be a simple and reliable tool for temperature measurement. The analytical model was further used to find a best fit with the experimental measurements to estimate the fraction of laser power absorbed by the workpiece surface. With the aid of the model, it was shown that the austenite transformation temperature is highly dependent on the scanning speed. For slower speeds, the transform temperature was closer to the A3 temperature given by the iron-iron carbide phase diagram. Tests performed at faster scanning speeds indicated transformation temperatures as high as 1230 °C.</p> <p> Experiments were divided into three series. The first series was performed at slow scanning speeds (200-1000 mm/min) and low laser powers (200-500 W). Hardening was executed on flat workpieces with the laser scanning along a linear path. The second and third test series were performed at fast scanning speeds (2000-8000 mm/min) and higher laser powers (1000-2000 W) with hardening done on rotating cylindrical workpieces. The third tests series consisted of two laser passes in an attempt to increase the penetration depth of the hardened layer. These tests resulted in severe distortion due to melting that would require nearly the entire hardened layer to be machined away post heat treatment. However, if the melting temperature is not significantly exceeded multiple laser passes could be used to increase the thickness of the hardened layer.</p> <p> Higher case depths were realized for the slow tests since these tests have a greater laser-work interaction time. During laser treatment, the uncoated workpieces were left exposed to allow for oxidation and melting in order to increase the fraction of absorbed laser power. The absorptivity is shown to be as high as 85% for these tests.</p> <p> Results are presented in a form useful in selection of laser power and scanning speed to obtain the desired level of hardening, without having to resort to complex analytical or numerical models. Investigations into in-process monitoring show that measurement of surface temperature using an infrared thermometer could be used to control the generated hardened layer reducing process scrap.</p> / Thesis / Master of Applied Science (MASc)

The aim of this thesis is the design of the rotary tilting table controlled the fourth and fifth axis for CNC centrum.První part includes the search for pivotally tilting tables. The second part includes the choice of technical paremetrů pivotally tilting table for selected CNC center, design of possible options , selection of appropriate options, design of the selected option.

The content of this master’s thesis is the choice of a suitable concept for the multifunctional machining center for rotary and non-rotating workpieces and design and processing of one structural node of this machine. The structure of the work is divided into three parts. In the first part, the market analysis is carried out from which it follows to the second part and it is the choice of a suitable machine concept. The third part deals with its own design of the constructional structure of this machining center.

This diploma thesis sloves usage of the innovative materials in the construction of CNC machining centers for non-rotational components. There are described innovative materials, machines and parts of these machines at first. Further, there is assigned a suitable material for each part of the machine. For the design part of this thesis is chosen a fixed rack made of polymer concrete for vertical machining center. Finally, the rack and its motion system are designed.