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Gasification of meat and bone mealSoni, Chirayu Gopalchandra 20 October 2009
Meat and bone meal (MBM) is a byproduct of the rendering industries. It is found to be responsible for the transmission of bovine spongiform encephalopathy (BSE) in animals and is no longer used as a feed to animals. There are various methods for disposal of MBM such as land filling, incineration, combustion, pyrolysis and gasification. Gasification appears to be one of the best options. High temperature of gasification reaction destroys the potential BSE pathogens and produces gases which can be further used to produce valuable liquid chemicals by Fischer-Tropsch synthesis or to generate electricity. Gasification of meat and bone meal followed by thermal cracking/ reforming of tar was carried out using oxygen and steam separately at atmospheric pressure using a two-stage fixed bed reaction system in series. The first stage was used for the gasification and the second stage was used for thermal cracking/ reforming of tar.<p>
Meat and bone meal was successfully gasified in the two-stage fixed bed reaction system using two different oxidants (oxygen and steam) separately. In gasification using oxygen, the effects of temperature (650 850 °C) of both stages, equivalence ratio (ER) (actual O2 supply/stoichiometric O2 required for complete combustion) (0.15 0.3) and the second stage packed bed height (40 100 mm) on the product (char, tar and gas) yield and gas (H2, CO, CO2, CH4, C2H4, C2H6, C3H6, C3H8) composition were studied. It was observed that the two-stage process increased hydrogen production from 7.3 to 22.3 vol. % (N2 free basis) and gas yield from 30.8 to 54.6 wt. % compared to single stage. Temperature and equivalence ratio had significant effects on the hydrogen production and product distribution. It was observed that higher gasification (850 °C) and cracking (850°C) reaction temperatures were favorable for higher gas yield of 52.2 wt. % at packed bed height of 60 mm and equivalence ratio of 0.2. The tar yield decreased from 18.6 wt. % to 14.2 wt. % and that of gas increased from 50.6 wt. % to 54.6 wt. % by changing the packed bed height of second stage from 40 to 100 mm while the gross heating value (GHV) of the product gas remained almost constant (16.2 16.5 MJ/m3).<p>
In gasification using steam, effects of temperature (650 850 °C) of each stage, steam/MBM (wt/ wt) (0.4 -0.8), and packed bed height (40 -100 mm) in second stage on the product (Char, liquid and gas) distribution and gas (H2, CO, CO2, CH4, C2H4, other H/C) composition were studied. It was observed that higher reaction temperature (850 °C) was favorable for high gas and hydrogen yields. Char gasification improved from 27 to 13 wt. % and hydrogen yield increased from 36.2 to 49.2 vol. % with increase in steam/MBM (wt/ wt), while with increased in packed bed height increased gas (29.5 to 31.6 wt. %) and hydrogen (45 to 49.2 vol. %) yields. It didnt show substantial effect on heavier hydrocarbons.<p>
The kinetic parameters for the pyrolysis of meat and bone meal were determined using thermogravimetric analysis (TGA) at three different heating rates (10, 15 and 25 °C/min) using distributed activation energy model (DAEM). The activation energy was found in the range of 60-246 kJ/mol for the temperature range of 496-758 K and their corresponding frequency factors were 6.63 x 103 to 8.7 x 1014 s-1.
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Gasification of meat and bone mealSoni, Chirayu Gopalchandra 20 October 2009 (has links)
Meat and bone meal (MBM) is a byproduct of the rendering industries. It is found to be responsible for the transmission of bovine spongiform encephalopathy (BSE) in animals and is no longer used as a feed to animals. There are various methods for disposal of MBM such as land filling, incineration, combustion, pyrolysis and gasification. Gasification appears to be one of the best options. High temperature of gasification reaction destroys the potential BSE pathogens and produces gases which can be further used to produce valuable liquid chemicals by Fischer-Tropsch synthesis or to generate electricity. Gasification of meat and bone meal followed by thermal cracking/ reforming of tar was carried out using oxygen and steam separately at atmospheric pressure using a two-stage fixed bed reaction system in series. The first stage was used for the gasification and the second stage was used for thermal cracking/ reforming of tar.<p>
Meat and bone meal was successfully gasified in the two-stage fixed bed reaction system using two different oxidants (oxygen and steam) separately. In gasification using oxygen, the effects of temperature (650 850 °C) of both stages, equivalence ratio (ER) (actual O2 supply/stoichiometric O2 required for complete combustion) (0.15 0.3) and the second stage packed bed height (40 100 mm) on the product (char, tar and gas) yield and gas (H2, CO, CO2, CH4, C2H4, C2H6, C3H6, C3H8) composition were studied. It was observed that the two-stage process increased hydrogen production from 7.3 to 22.3 vol. % (N2 free basis) and gas yield from 30.8 to 54.6 wt. % compared to single stage. Temperature and equivalence ratio had significant effects on the hydrogen production and product distribution. It was observed that higher gasification (850 °C) and cracking (850°C) reaction temperatures were favorable for higher gas yield of 52.2 wt. % at packed bed height of 60 mm and equivalence ratio of 0.2. The tar yield decreased from 18.6 wt. % to 14.2 wt. % and that of gas increased from 50.6 wt. % to 54.6 wt. % by changing the packed bed height of second stage from 40 to 100 mm while the gross heating value (GHV) of the product gas remained almost constant (16.2 16.5 MJ/m3).<p>
In gasification using steam, effects of temperature (650 850 °C) of each stage, steam/MBM (wt/ wt) (0.4 -0.8), and packed bed height (40 -100 mm) in second stage on the product (Char, liquid and gas) distribution and gas (H2, CO, CO2, CH4, C2H4, other H/C) composition were studied. It was observed that higher reaction temperature (850 °C) was favorable for high gas and hydrogen yields. Char gasification improved from 27 to 13 wt. % and hydrogen yield increased from 36.2 to 49.2 vol. % with increase in steam/MBM (wt/ wt), while with increased in packed bed height increased gas (29.5 to 31.6 wt. %) and hydrogen (45 to 49.2 vol. %) yields. It didnt show substantial effect on heavier hydrocarbons.<p>
The kinetic parameters for the pyrolysis of meat and bone meal were determined using thermogravimetric analysis (TGA) at three different heating rates (10, 15 and 25 °C/min) using distributed activation energy model (DAEM). The activation energy was found in the range of 60-246 kJ/mol for the temperature range of 496-758 K and their corresponding frequency factors were 6.63 x 103 to 8.7 x 1014 s-1.
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Efeito de fontes dietéticas de ferro sobre o desempenho de reprodutoras pesadas e conteúdo de ferro no ovo / Dietary effects of iron sources on broiler breeders performance and egg iron contentsBess, Franciele January 2012 (has links)
O objetivo deste estudo foi comparar dietas com ou sem adição de farinha de carne e ossos e diferentes fontes de suplementação de ferro (Fe) em dietas para matrizes de corte. Sessenta matrizes de corte Cobb, 22 semanas de idade, foram alojadas individualmente em gaiolas e alimentadas com uma dieta (15,6% PB, 2.840 kcal EM /kg, 3,2% Ca, 0,45% de fósforo disponível) sem suplementação de Fe por 84 dias. As aves foram aleatoriamente divididas em 6 tratamentos em um fatorial de 2 dietas (Vegetal e Animal) e 3 fontes de Fe (Sem, Inorgânico e Complexado). As dietas tiveram mesmo perfil nutricional com exceção do Fe. A dieta Vegetal foi formulada com milho, farelo de trigo e farelo de soja, enquanto que a dieta Animal teve a inclusão de 2,5% de farinha de carne e osso. A dieta Sem não foi suplementada com Fe, enquanto que as dietas Inorgânico e Complexado tiveram 60 mg/kg de Fe suplementados através de sulfato ferroso ou Fe-amino ácido:12% de Fe com vários aminoácidos (Fe-AA), respectivamente. As dietas foram fornecidas por 3 períodos de 4 semanas cada e os ovos foram coletados diariamente para avaliação da produção. Foram pesados os ovos dos 3 últimos dias de cada período, sendo então a gema e albúmen separados e congelados para posterior análise do conteúdo de Fe por espectrometria de absorção atômica. Os dados foram analisados usando Anova com medidas repetidas no tempo. O conteúdo Fe na gema aumentou com o tempo em todos os tratamentos, exceto para a dieta Vegetal sem suplementação de Fe (P<0,01). A concentração média de Fe na gema foi maior para a dieta Animal suplementada com Fe-AA, o menor para a dieta Vegetal não suplementada com Fe, e sem diferenças entre os outros quatro tratamentos. A produção de ovos foi reduzida nas aves que não receberam nenhum tipo de suplementação de Fe comparada as que receberam (P<0,05). Em conclusão, a produção de ovos foi afetada quando as aves não receberam suplementação de Fe e a suplementação de Fe pode afetar o conteúdo na gema e albúmen, dependendo da presença de fontes de proteína animal na dieta. / The objective of this study was to compare diets with or without meat and bone meal by-product and different Fe supplementation in broiler breeder diets. Sixty Cobb 500 females, 22 wks of age, were placed individually in cages and fed a typical breeder diet (15.6% CP, 2,840 kcal ME/kg, 3.2% Ca, 0.45% Av P) without Fe supplementation for 84 d. Starting on the 85 th d birds were randomly allocated to 6 dietary treatments in a factorial of 2 diets (Vegetal and Animal) and 3 Fe sources (None, Inorganic and Complexed). Diets had similar nutrient profile with the exception of Fe. Vegetable diet was formulated with corn, wheat bran and soybean meal, whereas the Animal diet had the inclusion of 2.5% meat and bone meal. The None diet was not supplemented with Fe, whereas 60 mg/kg of Fe was supplemented in the Inorganic (Fe (II) sulfate) or in the Complexed (Fe-amino acid: 12% Fe, with varying percentages of AA). Diets were provided for 3 periods of 4 wks and eggs were collected daily. In the last three days of each week, eggs were weighed, and yolk and albumen were separated. Egg composites were frozen for further analysis of Fe content using atomic absorption spectrometry. Resulting data were analyzed using a two-way Anova with repeated measures. Yolk Fe contents increased with time in all treatments, except for the Vegetable diet without Fe supplementation (P<0.01). Average Fe concentration in yolk was the highest for the Animal diet supplemented with Fe-AA, lowest for the Vegetable diet not supplemented with Fe, and without differences between the other four treatments. Egg production was reduced for birds fed both diets without Fe supplementation when compared to those with any type of Fe supplementation (P<0.05). It is concluded that breeder hens have reduced hen day egg production when not supplemented with Fe and that Fe supplementation can affect yolk and albumen contents depending on the presence of animal protein sources in the diet.
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Efeito de fontes dietéticas de ferro sobre o desempenho de reprodutoras pesadas e conteúdo de ferro no ovo / Dietary effects of iron sources on broiler breeders performance and egg iron contentsBess, Franciele January 2012 (has links)
O objetivo deste estudo foi comparar dietas com ou sem adição de farinha de carne e ossos e diferentes fontes de suplementação de ferro (Fe) em dietas para matrizes de corte. Sessenta matrizes de corte Cobb, 22 semanas de idade, foram alojadas individualmente em gaiolas e alimentadas com uma dieta (15,6% PB, 2.840 kcal EM /kg, 3,2% Ca, 0,45% de fósforo disponível) sem suplementação de Fe por 84 dias. As aves foram aleatoriamente divididas em 6 tratamentos em um fatorial de 2 dietas (Vegetal e Animal) e 3 fontes de Fe (Sem, Inorgânico e Complexado). As dietas tiveram mesmo perfil nutricional com exceção do Fe. A dieta Vegetal foi formulada com milho, farelo de trigo e farelo de soja, enquanto que a dieta Animal teve a inclusão de 2,5% de farinha de carne e osso. A dieta Sem não foi suplementada com Fe, enquanto que as dietas Inorgânico e Complexado tiveram 60 mg/kg de Fe suplementados através de sulfato ferroso ou Fe-amino ácido:12% de Fe com vários aminoácidos (Fe-AA), respectivamente. As dietas foram fornecidas por 3 períodos de 4 semanas cada e os ovos foram coletados diariamente para avaliação da produção. Foram pesados os ovos dos 3 últimos dias de cada período, sendo então a gema e albúmen separados e congelados para posterior análise do conteúdo de Fe por espectrometria de absorção atômica. Os dados foram analisados usando Anova com medidas repetidas no tempo. O conteúdo Fe na gema aumentou com o tempo em todos os tratamentos, exceto para a dieta Vegetal sem suplementação de Fe (P<0,01). A concentração média de Fe na gema foi maior para a dieta Animal suplementada com Fe-AA, o menor para a dieta Vegetal não suplementada com Fe, e sem diferenças entre os outros quatro tratamentos. A produção de ovos foi reduzida nas aves que não receberam nenhum tipo de suplementação de Fe comparada as que receberam (P<0,05). Em conclusão, a produção de ovos foi afetada quando as aves não receberam suplementação de Fe e a suplementação de Fe pode afetar o conteúdo na gema e albúmen, dependendo da presença de fontes de proteína animal na dieta. / The objective of this study was to compare diets with or without meat and bone meal by-product and different Fe supplementation in broiler breeder diets. Sixty Cobb 500 females, 22 wks of age, were placed individually in cages and fed a typical breeder diet (15.6% CP, 2,840 kcal ME/kg, 3.2% Ca, 0.45% Av P) without Fe supplementation for 84 d. Starting on the 85 th d birds were randomly allocated to 6 dietary treatments in a factorial of 2 diets (Vegetal and Animal) and 3 Fe sources (None, Inorganic and Complexed). Diets had similar nutrient profile with the exception of Fe. Vegetable diet was formulated with corn, wheat bran and soybean meal, whereas the Animal diet had the inclusion of 2.5% meat and bone meal. The None diet was not supplemented with Fe, whereas 60 mg/kg of Fe was supplemented in the Inorganic (Fe (II) sulfate) or in the Complexed (Fe-amino acid: 12% Fe, with varying percentages of AA). Diets were provided for 3 periods of 4 wks and eggs were collected daily. In the last three days of each week, eggs were weighed, and yolk and albumen were separated. Egg composites were frozen for further analysis of Fe content using atomic absorption spectrometry. Resulting data were analyzed using a two-way Anova with repeated measures. Yolk Fe contents increased with time in all treatments, except for the Vegetable diet without Fe supplementation (P<0.01). Average Fe concentration in yolk was the highest for the Animal diet supplemented with Fe-AA, lowest for the Vegetable diet not supplemented with Fe, and without differences between the other four treatments. Egg production was reduced for birds fed both diets without Fe supplementation when compared to those with any type of Fe supplementation (P<0.05). It is concluded that breeder hens have reduced hen day egg production when not supplemented with Fe and that Fe supplementation can affect yolk and albumen contents depending on the presence of animal protein sources in the diet.
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Efeito de fontes dietéticas de ferro sobre o desempenho de reprodutoras pesadas e conteúdo de ferro no ovo / Dietary effects of iron sources on broiler breeders performance and egg iron contentsBess, Franciele January 2012 (has links)
O objetivo deste estudo foi comparar dietas com ou sem adição de farinha de carne e ossos e diferentes fontes de suplementação de ferro (Fe) em dietas para matrizes de corte. Sessenta matrizes de corte Cobb, 22 semanas de idade, foram alojadas individualmente em gaiolas e alimentadas com uma dieta (15,6% PB, 2.840 kcal EM /kg, 3,2% Ca, 0,45% de fósforo disponível) sem suplementação de Fe por 84 dias. As aves foram aleatoriamente divididas em 6 tratamentos em um fatorial de 2 dietas (Vegetal e Animal) e 3 fontes de Fe (Sem, Inorgânico e Complexado). As dietas tiveram mesmo perfil nutricional com exceção do Fe. A dieta Vegetal foi formulada com milho, farelo de trigo e farelo de soja, enquanto que a dieta Animal teve a inclusão de 2,5% de farinha de carne e osso. A dieta Sem não foi suplementada com Fe, enquanto que as dietas Inorgânico e Complexado tiveram 60 mg/kg de Fe suplementados através de sulfato ferroso ou Fe-amino ácido:12% de Fe com vários aminoácidos (Fe-AA), respectivamente. As dietas foram fornecidas por 3 períodos de 4 semanas cada e os ovos foram coletados diariamente para avaliação da produção. Foram pesados os ovos dos 3 últimos dias de cada período, sendo então a gema e albúmen separados e congelados para posterior análise do conteúdo de Fe por espectrometria de absorção atômica. Os dados foram analisados usando Anova com medidas repetidas no tempo. O conteúdo Fe na gema aumentou com o tempo em todos os tratamentos, exceto para a dieta Vegetal sem suplementação de Fe (P<0,01). A concentração média de Fe na gema foi maior para a dieta Animal suplementada com Fe-AA, o menor para a dieta Vegetal não suplementada com Fe, e sem diferenças entre os outros quatro tratamentos. A produção de ovos foi reduzida nas aves que não receberam nenhum tipo de suplementação de Fe comparada as que receberam (P<0,05). Em conclusão, a produção de ovos foi afetada quando as aves não receberam suplementação de Fe e a suplementação de Fe pode afetar o conteúdo na gema e albúmen, dependendo da presença de fontes de proteína animal na dieta. / The objective of this study was to compare diets with or without meat and bone meal by-product and different Fe supplementation in broiler breeder diets. Sixty Cobb 500 females, 22 wks of age, were placed individually in cages and fed a typical breeder diet (15.6% CP, 2,840 kcal ME/kg, 3.2% Ca, 0.45% Av P) without Fe supplementation for 84 d. Starting on the 85 th d birds were randomly allocated to 6 dietary treatments in a factorial of 2 diets (Vegetal and Animal) and 3 Fe sources (None, Inorganic and Complexed). Diets had similar nutrient profile with the exception of Fe. Vegetable diet was formulated with corn, wheat bran and soybean meal, whereas the Animal diet had the inclusion of 2.5% meat and bone meal. The None diet was not supplemented with Fe, whereas 60 mg/kg of Fe was supplemented in the Inorganic (Fe (II) sulfate) or in the Complexed (Fe-amino acid: 12% Fe, with varying percentages of AA). Diets were provided for 3 periods of 4 wks and eggs were collected daily. In the last three days of each week, eggs were weighed, and yolk and albumen were separated. Egg composites were frozen for further analysis of Fe content using atomic absorption spectrometry. Resulting data were analyzed using a two-way Anova with repeated measures. Yolk Fe contents increased with time in all treatments, except for the Vegetable diet without Fe supplementation (P<0.01). Average Fe concentration in yolk was the highest for the Animal diet supplemented with Fe-AA, lowest for the Vegetable diet not supplemented with Fe, and without differences between the other four treatments. Egg production was reduced for birds fed both diets without Fe supplementation when compared to those with any type of Fe supplementation (P<0.05). It is concluded that breeder hens have reduced hen day egg production when not supplemented with Fe and that Fe supplementation can affect yolk and albumen contents depending on the presence of animal protein sources in the diet.
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