Thesis (Ph. D.)--University of Missouri-Columbia, 1998. / Typescript. Vita. Includes bibliographical references (leaves 134-138). Also available on the Internet.

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The calculation of electromechanical forces that are present in a machine due to the magnetic field set up by current-carrying conductors and coils, especially when in the presence of permeable iron, is one of the most important and difficult problems in the vast field of the theory and design of electrical machines. It is a problem, moreover, which is usually dealt with by empirical methods based upon test results or by the use of numerical techniques such as Finite Element Analysis (FEA). In this thesis, analytical formulas are developed to evaluate the electromechanical forces and torques involved in brushless surface-mounted permanent magnet machines directly from, design parameters. In the first model, a slotless stator design is assumed while in the second model, the conductors are considered as being embedded in the stator iron. Both the models thus developed are then tested by means of a numerical method (FEA) and their utility in performing parametric studies is demonstrated in the case of the first model. / Master of Science

Orientador: Julio Carlos Teixeira / Dissertação (mestrado) - Universidade Federal do ABC. Programa de Pós-Graduação em Energia, 2013

Electromagnetic microactuators with permanent magnets have many potential applications such as micro-energy scavengers, microswitches, micromirrors and microfluidics. However, many electromagnetic microactuator designs utilize either external permanent magnet or external coil, which do not allow tight integration to other MEMS components and further miniaturization. Furthermore, all of the available permanent magnet microfabrication technologies have some drawbacks and improvements are required. Thus the integrated monolithic electromagnetic microactuator is investigated in this project. The three main components of the electromagnetic actuator have been investigated separately. A novel microfabrication technology called ???Template printing???for the fabrication of polymer bonded permanent magnet has been investigated and developed. It is based on ???Screen printing??? which has its drawbacks on alignment accuracy and poor line definition. This is eliminated in ???Template printing??? by photolithography of the photoresist template. The shape and location of the permanent magnet is defined by the template. A new approach based on the filling of dry magnetic powder and vacuum impregnation has been developed to form the polymer bonded permanent magnet. This allows the use of short pot-life matrix material and the elimination of homogenous mixing. A monolithic electromagnetic microactuator has been fabricated successfully. It consists of a 2-layer planar copper microcoil, surface micromachined polyimide beam and Strontium ferrite/EPOFIX permanent magnet (diameter of 460 ??m and 30 ??m thickness). Large deflection in excess of 100 ??m at 35 mA driving current and magnetic force of 0.39 ??N/mA have been achieved. It compares favourably with other much larger electromagnetic actuators that have been reported. ???Template printing??? has the potential of being a low temperature batch process for the microfabrication of thick polymer bonded permanent magnets with high magnetic properties and low residual stress. The fabrication consistency and the quality of template printed magnet can be improved in future studies.

In the field of electric machine design, a trend in many applications has been to design machines with increasing torque density. When machines fail to meet torque density requirements or are simply incapable of matching load torque, gears are commonly used. Magnetic gears have been proposed as a means of increasing torque density within electromechanical systems, while avoiding problems associated with traditional mechanical gears. While the idea behind magnetic gears goes back to early patents, their study and use in industry has been very limited to date. This study looks into variations of the gear which could lead to more industrial use. The effect of pole count upon torque ripple is investigated with finite element analysis (FEA). The analysis is extended to new magnetic layouts which borrow from permanent magnet machine design. One of the most critical components of the gear, the stator pole pieces, are also investigated for variations which aid in construction while maintaining the performance of the gear. As a means of supplementing analysis of the gear, winding function theory (WFT) is used to analyze the gear. Winding function theory has enjoyed success with induction, synchronous, and even switched reluctance machines in the past. This study is the first of its kind to apply winding function theory to a device devoid of windings altogether. It is shown that this method is capable of generating the stall torque and steady-state torque ripple waveforms which have been commonly attempted with FEA. While magnetic gears enjoy distinct advantages over mechanical gears such as inherent overload protection, they are not as torsionally stiff as their mechanical counterparts. As such, the use of damper windings for the purpose of stiffening the gear against transient oscillations is also investigated. Several competing designs are investigated for their performance, and a final design is studied which is capable of arresting transient oscillations in less than a second. In addition, a prototype has been fabricated and will be used to verify the analysis undertaken. The prototype is used to verify variations of the stator pole pieces as well as the inner rotor magnetic layout. A dynamometer has been assembled to test the performance of the prototype. A new design is also proposed for future work.

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Permanent magnet machines have become an attractive topology for several applications due to their high power density and brushless qualities as compared to conventional wound field machines or squirrel cage machines. The presences of permanent magnets provide distinct advantages, but at the same time unique behaviors that must be accounted for. Recent work has developed permanent magnet machines for high-power and high-speed applications such as may be found in the petro-chemical industry, naval ships, and energy storage systems. / text

Electromagnetic microactuators with permanent magnets have many potential applications such as micro-energy scavengers, microswitches, micromirrors and microfluidics. However, many electromagnetic microactuator designs utilize either external permanent magnet or external coil, which do not allow tight integration to other MEMS components and further miniaturization. Furthermore, all of the available permanent magnet microfabrication technologies have some drawbacks and improvements are required. Thus the integrated monolithic electromagnetic microactuator is investigated in this project. The three main components of the electromagnetic actuator have been investigated separately. A novel microfabrication technology called ???Template printing???for the fabrication of polymer bonded permanent magnet has been investigated and developed. It is based on ???Screen printing??? which has its drawbacks on alignment accuracy and poor line definition. This is eliminated in ???Template printing??? by photolithography of the photoresist template. The shape and location of the permanent magnet is defined by the template. A new approach based on the filling of dry magnetic powder and vacuum impregnation has been developed to form the polymer bonded permanent magnet. This allows the use of short pot-life matrix material and the elimination of homogenous mixing. A monolithic electromagnetic microactuator has been fabricated successfully. It consists of a 2-layer planar copper microcoil, surface micromachined polyimide beam and Strontium ferrite/EPOFIX permanent magnet (diameter of 460 ??m and 30 ??m thickness). Large deflection in excess of 100 ??m at 35 mA driving current and magnetic force of 0.39 ??N/mA have been achieved. It compares favourably with other much larger electromagnetic actuators that have been reported. ???Template printing??? has the potential of being a low temperature batch process for the microfabrication of thick polymer bonded permanent magnets with high magnetic properties and low residual stress. The fabrication consistency and the quality of template printed magnet can be improved in future studies.