A digital controller was designed for a semiactive primary suspension for a class 8 highway truck. The controller used a skyhook policy (where the semiactive damper simulates a damper between the sprung mass and an inertial reference) to control magneto-rheological dampers placed on the truck 's primary suspension in response to measurements made by accelerometers placed on the axle and the truck frame. The completed system was then tested for both random noise (on highway driving) and impulse (speed bump) response. The test results showed that for the damping tuning and controller arrangements used in this study, semiactive dampers do not offer any significant benefits in reducing overall vibration levels at the truck frame or axles. The semiactive dampers, however, provided better control of the dynamic transients, such as roll and pitch induced by hitting speed bumps, as compared to passive dampers. Further assessment of the magneto-rheological damper's tuning and the skyhook control policy is needed to establish any definitive conclusions on the potential benefits of semiactive magneto-rheological suspensions for heavy trucks. / Master of Science

In recent years, a flurry of interest has been shown for a relatively old technology called magneto-rheological fluids, or MR fluids. Multiple types of devices have been designed to implement this versatile fluid, including linear dampers, clutches, work-piece fixtures, and polishing machines. The devices have been used in automobiles, washing machines, bicycles, prosthetic limbs, and even smart structures. This thesis focuses on another application of MR dampers, involving super-sport motorcycles. This paper introduces the topics of MR dampers and motorcycle suspensions, and why the two would be a good combination. A detailed history of MR fluids, MR dampers, and motorcycle suspension technologies is given next. After a broad outline of MR dampers and motorcycle suspensions, the method of designing and manufacturing MR dampers is discussed. The damper design for this research is presented in detail, along with the design procedure used to make it. Next, laboratory testing for it is covered, including the test equipment, test procedure, and the laboratory test results. Upon laboratory test completion, the field test setup and procedure are presented. The results of field tests with stock dampers and MR dampers with a variety of control systems is discussed. The MR dampers provided a more stable ride than that of the OEM dampers. By reducing suspension displacement, settling time, and suspension oscillations, the MR dampers were able to reduce suspension geometry instability. Lastly, concluding remarks are made on the research presented. Design flaws are discussed, as well as recommendations for future work in the same area. / Master of Science

Since their invention in the early 1900s, Tuned Vibration Absorbers (TVAs) have shown to be effective in suppressing vibrations of machines and structures. A vibration absorber is a vibratory subsystem attached to a primary system. It normally consists of a mass, a spring, and a damper. Mounted to the primary system, a TVA counteracts the motions of the primary system, "absorbing" the primary structure's vibrations. A conventional passive TVA, however, is only effective when it is tuned properly, hence, the name "tuned" vibration absorber. In many practical applications, inevitable off-tuning (or mistuning) of a TVA occurs because of the system's operating conditions or parameter changes over time. For example, the mass in a building floor could change by moving furnishings, people gathering, etc., which can "off-tune" TVAs. When TVAs are off-tuned, their effectiveness is sharply reduced. Moreover, the off-tuned TVAs can excessively amplify the vibration levels of the primary structures; therefore, not only rendering the TVA useless but also possibly causing damage to the structures. Off-tuning is one of the major problems of conventional passive TVAs. This study proposes a novel semiactive TVA, which strives to combine the best features of passive and active TVA systems. The semiactive TVA in this study includes a Magneto-Rheological (MR) damper that is used as a controllable damping element, for providing the real-time adjustability that is needed for improving the TVA performance. This study is conducted in two phases. The first phase provides a numerical investigation on a two-degree-of-freedom (2-DOF) numerical model in which the primary structure is coupled with a TVA. The numerical investigation considers four semiactive control methods for the MR TVAs, in addition to an equivalent passive TVA. These numerical models are optimally tuned using numerical optimization techniques to compare each TVA system. These tuned systems then serve as the basis for numerical parametric studies for further evaluation of their dynamic performance. The parametric study covers the effects of damping, as well as system parameter variations (off-tuning). The results indicates that semiactive TVAs are more effective in reducing the maximum vibrations of the primary structure and are more robust when subjected to off-tuning. Additionally, the numerical study identifies the "On-off Displacement-Based Groundhook control (on-off DBG)" as the most suitable control method for the semiactive TVA among control methods considered in this study. For the second phase of this study, an experimental study is performed on a test setup, which represents a 2-DOF structure model coupled with an MR TVA. Using this setup, a series of tests are conducted in the same manner as the numerical study to evaluate the performance of the semiactive TVA. The primary purposes of the experiment are to further evaluate the most promising semiactive control methods and to serve as a "proof-of-concept" of the effectiveness of this MR TVA for floor vibration applications. The results indicate that the semiactive TVA with displacement-based groundhook control outperforms the equivalent passive TVA in reducing the maximum vibrations of the primary structure. This confirms the numerical result that identifies on-off DBG control method as the "best" control method for the MR TVA among four semiactive control schemes considered. The experimental robustness study is also conducted, focusing on the dynamic performance of both the passive and the semiactive TVAs when the mass of the primary system changes (mass off-tuning). The mass of the primary system varied from -23 % to +23 % of its nominal value by adding and removing external masses. The experimental results show that the semiactive TVA is more robust to changes in the primary mass than the passive TVA. These results justify the benefits of the use of semiactive MR TVAs in structures, such as building floor systems. The off-tuning analysis further suggests that, in practice, semiactive TVAs should be tuned slightly less than their optimum in order to compensate for any added masses to the structure. Additionally, the lessons learned from the experimental study have paved the way for implementing the semiactive MR TVA on a test floor, which is currently in progress under a separate study. / Ph. D.

The diploma thesis deals with testing of sports car suspension. The aim is the testing of fast magnetorheological damper in semiactive suspension that corresponds to quarter car model. The fast magnetorheological damper has a response time 2 ms. If the response time is short enough (order of units miliseconds) it is possible (based on earlier simulations) to achieve improvement of driving safety (better stability of force of tyre on roadway) and comfort (reduction of vibrations). The thesis proves this statement with series of experiments.

The design of nonlinear adaptive control systems for reducing vibration transmission in applications such as transportation systems is discussed. The systems studied include suspension systems, such as those used in vehicles, employing nonlinear magneto-rheological (MR) dampers that are controlled to provide improved vibration isolation. Magneto-rheological dampers use a novel class of smart fluid whose apparent viscosity changes as it is exposed to a magnetic field. The developed adaptive control scheme is designed to deal with the nonlinearities and uncertainties that commonly arise in most suspension applications. Some of the nonlinearities that are considered include time-varying characteristics, displacement-dependent effects, and hysterisis damping of magneto-rheological dampers. The uncertainties include mass and stiffness variations that can commonly occur in a suspension system. A number of nonlinear analytical models are developed and used in numerical simulation to evaluate the validity and effectiveness of the developed adaptive controllers. Further, the results of the numerical study are used in an experimental evaluation of the controllers on a seat suspension for heavy vehicles. The analytical and experimental evaluation both indicate the effectiveness of the proposed adaptive control technique in controlling vibration transmission in the presence of both system nonlinearities and uncertainties. The manuscript will provide a detail account of the modeling, dynamic analysis, adaptive control development, and testing that was performed throughout this study. / Ph. D.

A computer simulation is used to examine the effects that various control methods have on the performance of semiactive dampers in controlling the dynamics of a single suspension (quarter car) model. The level of dynamic control of this model has a direct bearing on the ride comfort and vehicle handling, when the single suspension is interpreted as a partial model of a vehicle. The dynamic results obtained when using two alternative semiactive control methods are compared to the results obtained when using the more conventional control methods of passive damping, Skyhook control, and Hybrid control. The conventional control methods results confirm that the semiactive damper possesses a number of benefits when compared to passive damping. In addition, the alternative control methods, which are Displacement Skyhook and Displacement Hybrid, do not show benefits that are superior to passive damping or the conventional semiactive control methods. In support of the conclusions of this report, sufficient detail of the mathematical and numerical model is provided in the event that one should wish to recreate the results presented here. Next, the simulation results of each of the five control methods are presented individually. Several of the responses used in the results chapters are the transmissibility plots for the sprung and unsprung body displacement, the frequency spectrum of acceleration, and the frequency spectrum of the rattle space. In addition, the system response to a step input is calculated and, lastly, time traces are calculated, one at a time, for system excitations at the sprung and unsprung mass natural frequencies. The key dynamic measures studied are settling times, displacements, accelerations, and jerks. The responses just listed are then used in a comparison study between each of the presented control methods. / Master of Science

The thesis deals with design of a semiactive seat suspension system for an agriculture machines and design of dynamic model of the system, which includes real parameters of a magnetorheological (MR) damper. The dynamic model is a single degree of freedom model and it is made in program Matlab. In the model, response time of the MR damper and three control algorithms are implemented (two-state Skyhook, Skyhook linear approximation damper control and Acceleration Driven Damper control). Based on the results of the simulations, the damping characteristics are defined, and the MR damper is modified to achieve fast response time. A test seat is designed to test transmission of vibrations to the driver. The simulation results provide a comparison of efficiency of the seat suspension depending on the response time and control algorithm, as well as a comparison with a passive suspension system. On the designed test seat with MR damper with a fast response time, the vibration transmission is reduced up to 25 % compared with the best passive seat suspension setup.

This work deals with the usage of magneto-rheological (MR) damper in the semi-active car suspension. Semi-active suspension can improve ride comfort or tyre grip to the level, which cannot be achieved with the common passive setting of the damper. MR damper has however features, like time response of the controller with MR damper and the control range of the MR damper, which limit area of application. It was found out that especially the time response of the damper significantly influences the efficiency of semi-active algorithms. Current MR dampers with controllers are not capable of efficient control of the semi-active suspension. For proper design of semi-active suspension with MR dampers, the time response must be decreased. Therefore, a new PWM current controller was designed and verified. Also changes in MR damper design which eliminate eddy-currents in the magnetic circuit were proposed. The results of this work should contribute to the better design of semi-active suspension systems with MR damper.

This diploma thesis’s focuses on the mechanical design of fast solenoid throttle valve for DCC semiactive damper. Current DCC dampers work with a time response of over 10 ms, which is not suitable for fast semiactive control of vehicle chassis. The time response needs to be shortened, to improve quality of regulation. The required time response is archived by new fast electromagnetic actuator for original CES valve. The actuator has been accelerated by reducing induction of eddy currents and by reducing weight of moving parts. New valve helped to reduce the time response of damper by 28 % to 8,1 ms. The results proved, that the time response is affected more by speed of the servo effect, which is closing main orifice, than by electromagnetic actuator. There is no more potential in accelerating CES valve by actuator.

The thesis deals with design magnetorheological strut of vibration isolation adapter for cosmonautics. For its optimization is necessary to create several virtual models. The dynamic model of the mechanism - the Stewart platform, rheological model for determining the damping force of MR damper and model of the magnetic circuit to guarantee the required intensity in the gap. These models, along with controls models that are primarily concerned with strength calculations, will help with design. Designing using virtual models requires constant monitoring and verification. It is a rather broad topic including eliminate vibration also kinematics, dynamics, hydraulics, pneumatics and last but not least electronics and magnetism. It is necessary to communicate with experts in their field and use their knowledge and experience to create, but also to control of the individual models. The thesis was created in cooperation with Honeywell Aerospace Division (ESA).