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Etude des effets liés à l’exposition aux insecticides chez un insecte modèle, Drosophila melanogaster / Effects of insecticides exposure by using an insect model, Drosophila melanogasterLouat, Fanny 17 December 2013 (has links)
L’utilisation intensive des produits phytosanitaires, en particulier les insecticides, provoque des effets indésirables sur les organismes vivants et leur environnement. Mon travail de thèse a consisté à évaluer l’effet de deux insecticides chez un insecte modèle la drosophile. Une première étude concernait l’effet d’un néonicotinoïde, l’imidaclopride. Nous avons pu montrer que l’exposition chronique à des doses sublétales de cet insecticide perturbe la fonction de reproduction chez la drosophile. D’autre part, une exposition aiguë à l’imidaclopride a mis en évidence une résistance chez les femelles d’une souche de drosophile dite ``des champs´´. Deux mécanismes différents ont été mis en évidence dans la résistance à l’imidaclopride de cette souche. Le premier concerne la sous expression d’une sous-unité (D1) du récepteur nicotinique à l’acétylcholine, cible de l’imidaclopride. Le deuxième concerne l’implication des glutathion S-transférases, enzymes de détoxification, dans le métabolisme de l’imidaclopride. Ces études montrent que les insecticides peuvent avoir en plus des effets sur les insectes ravageurs, des effets néfastes sur des organismes non cibles. La deuxième étude avait pour but de modéliser chez la drosophile, l’impact d’un organochloré, la dieldrine, potentiellement impliquée dans la maladie de Parkinson chez l’homme. L’exposition à cet insecticide conduit à une dégénérescence des neurones dopaminergiques ainsi qu’une perturbation de la structure de régions particulières du cerveau. Nous avons également montré des altérations du métabolisme et l’implication de processus épigénétiques dans la neurodégénérescence induite par la dieldrine. Au cours de ce travail, nous avons pu montrer l’intérêt de nouvelles méthodes comme l’Imagerie par Résonance Magnétique (IRM) ou le High Resolution Magic Angle Spinning (HRMAS) dans ce type d’étude. / Pesticides have been used extensively and induce harmful effects on organisms and their environment. The aim of my PhD work was to investigate the effects of two insecticides by using Drosophila as a model. The first study concerns the effect of a neonicotinoid, imidacloprid. The results obtained have shown that a chronic exposure at sublethal doses of this insecticide affects reproduction in flies. Moreover, acute exposure at high doses has pointed out a resistance phenomenon in females of a field strain. We have shown that two mechanisms are implicated: (i) low expression of a subunit of a nicotinic acetylcholine receptor that is the target of imidaclopride and (ii) role of glutathione S-transférases, detoxication enzymes, in imidaclopride metabolism. These results highlight impact of insecticides, in particular imidaclopride, on non target organisms. The aim of the second study was to characterize in Drosophila, effects of an organochlorine, dieldrin, potentially implicated in the etiology of Parkinson’s disease in humans. Dieldrin exposure at low doses promotes neurodegeneration of dopaminergic neurons and alters structures of particular regions of the brain. Disruption of metabolism is also induced after exposition to dieldrin. In addition, we have shown that epigenetic processes are implicated in neurodegenration induced by dieldrin. This work show advantages of new techniques such as Magnetic Resonance Imaging (MRI) and High Reslution Magic Angle Spinning in this kind of study.
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Konstrukce brzdičky příze s mechanickým přidržováním stroje Air-Jet / Construction of yarn keeper with mechanic clamp of Air-Jet machineJíša, Martin January 2016 (has links)
This diploma thesis describes methods of textile fibers treatment, production levels with detailed focus on spinning process especially by Rieter AG in Winterthur, Switzerland, subsidiary company in Usti nad Orlici. Thesis also describes production materials and it’s behavior in relations to production machines. Analysis of the current solution, it’s pros and cons is also done. Setting of requirements of new solution. Creating proposals of design solutions of yarn keeper with mechanic clamp situated on spinning unit on Air-Jet machine. Creating concepts and proposal schemes. After choosing of best possible solution considering production costs, electric consumption during working machine and during active cycle was this variation produce. At the end is review of complete solution and prospective next steps in testing not only in laboratory and prospects of using in field.
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Life cycle assessment of cotton yarns for IKEA / Livscykelanalys av bomullsgarn för IKEACampos, Ana Teresa Villarreal, Goyal, Ruchira January 2021 (has links)
Cotton is one of the leading fibers in the textile industry due to its superior mechanical qualities. It accounts for high environmental impacts, especially water consumption and scarcity. Since cotton is a significant raw material for IKEA, it had set a target to source from only sustainable sources such as from the Better Cotton Initiative, and recycled cotton. At the same time, IKEA also has a commitment to transition to a circular business, which includes recycling. This comparative and accounting Life Cycle Assessment (LCA) analyzes virgin (two types - conventional cotton and Better Cotton) yarns, and mixed (virgin plus recycled) cotton yarns from some of the top supplier countries of the company, on a cradle-to-gate perspective. Water quantity and quality impacts are analyzed together with climate change. The Life Cycle Impact Assessment (LCIA) shows that there is a proportional reduction in impacts of the mixed yarns as recycled cotton percentage is increased, since the impacts of recycled yarns are much lower than virgin yarns. In virgin conventional yarns, the main stages that contributed the most to the impacts were cotton cultivation and spinning. Irrigation used in cotton cultivation accounted for the most impacts in water availability. For water quality, the impacts were mostly coming from electricity use and direct field emissions from cotton cultivation. In addition, this study demonstrated that there were high differences between the impacts in the countries studied. The results also suggested that there were water savings by using Better Cotton compared to conventional cotton yarns. / Bomull är en av de vanligaste fibrerna i textilindustrin på grund av dess överlägsna mekaniska egenskaper. Den orsakar dock hög miljöpåverkan, särskilt vattenförbrukning och -brist. Eftersom bomull är ett viktigt råmaterial för IKEA, har de satt ett mål att endast använda hållbara källor, som från Better Cotton Initiative, och återvunnen bomull. Samtidigt har IKEA också åtagit sig att övergå till en cirkulär affärsmodell som inkluderar återvinning. Denna jämförande studie beaktar livscykelanalys (LCA) och analyserar jungfruligt garn (två typer - konventionell bomull och Better Cotton) och blandat bomullsgarn (jungfru plus återvunna) från några av företagets främsta leverantörsländer ur ett vagga-till-port-perspektiv. Vattenmängder och kvalitetseffekter analyseras tillsammans med klimatförändringar. Livscykelbedömningen (LCIA) visar att det finns en proportionell minskning av effekterna av de blandade garnerna när andelen återvunnen bomull ökar, eftersom effekterna av återvunnet garn är mycket lägre än jungfruliga garner. I konventionellt jungfruligt garn var bomullsodling och spinning de främsta stegen som bidrog mest till effekterna. Bevattning som används vid bomullsodling svarade för de största effekterna på tillgången till vatten. För vattenkvaliteten kom effekterna huvudsakligen från elanvändning och direkta utsläpp från bomullsodling. Dessutom visade denna studie att det fanns stora effektskillnader mellan de studerade länderna. Resultaten antydde också att det fanns vattenbesparingar genom att använda Better Cotton jämfört med konventionella bomullsgarn.
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Development and application of new methodology for 1 H-detected MAS solid-state NMR on biomoleculesLinser, Rasmus Jan 26 August 2010 (has links)
In der hier vorgestellten Arbeit werden neuartige Festkörper-NMR (Nuclear Magnetic Resonance) Experimente vorgestellt, die eine direkte Detektion von Protonen einbeziehen. Die Technik basiert auf einer weitgehenden Verdünnung der Protonen durch Deuteronen in vollständig isotopenmarkierten, rekombinant exprimierten Proteinen und ermöglicht Festkörper-NMR mit sehr schmalen Linienbreiten aller standardmäßig erfassbaren Kerne (Protonen, Stickstoff, Kohlenstoff) ohne Hochleistungsentkopplung. Zusätzlich werden Methoden für ein besonders hohes Signal-zu-Rausch durch Paramagnetic Relaxation Enhancement (PRE) entwickelt. Die so präparierten Proteine erweisen sich tauglich für eine stark verbesserte NMR-Charakterisierung durch eine Vielzahl neuer Struktur- und Zuordnungsexperimente, in denen Techniken aus Festkörper- und Lösungs-NMR vereint werden. Dabei können hier erstmals auch Bereiche im Protein mit einbezogen werden, die langsame Dynamik vollziehen. Die Experimente finden Anwendung auf die SH3-Domäne von alpha-Spektrin, das Alzheimer-Peptid Abeta1-40 und das Membranprotein Omp G. / In this work, novel solid-state NMR (Nuclear Magnetic Resonance) experiments are presented that imply direct detection of protons. The technique is based on extensive dilution of protons with deuterons in uniformly labelled, recombinantly expressed proteins and allows for solid-state NMR providing very narrow lines of all commonly accessible nuclei (protons, nitrogen, carbon) without high-power decoupling. In addition, methods are developed that yield a particularly high signal-to-noise through Paramagnetic Relaxation Enhancement (PRE). The accordingly prepared proteins are shown to be applicable for a significantly improved NMR-characterization by manifold new experiments for assignment and structure elucidation, in which techniques from solid-state and solution NMR are united. For the first time, also those regions in a protein can be accessed that undergo slow dynamics. The experiments are employed on the SH3-domain of alpha-spectrin, Alzheimer’s peptide Abeta1‑40, and the membrane protein Omp G.
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Melt Spun Electro-Conductive Polymer Composite FibersSoroudi, Azadeh January 2011 (has links)
One interesting approach is the development of conductive polymer composite fibers for innovative textile applications such as in sensors, actuators and electrostatic discharge. In this study, conductive polymer composite fibers were prepared using several different blends containing conductive components: a conjugated polymer (polyaniline-complex) and/or carbon nanotubes. Different factors such as processing parameters, the morphology of the initial blends and the final fibers, fiber draw ratio and material selection were studied separately to characterize their effects on the fiber properties. In binary blends of PP/polyaniline-complex, the processing conditions, the matrix viscosity and the fiber draw ratio had substantial effects on the electrical conductivity of the fibers and linearity of resistance-voltage dependence. These factors were associated with each other to create conductive pathways through maintaining an appropriate balance of fibril formation and breakage along the fiber. The blend morphology was defined as the initial size of the dispersed conductive phase (polyaniline-phase), which depended on the melt blending conditions as well as the PP matrix viscosity. Depending on the initial droplet phase size, an optimum draw ratio was necessary to obtain maximum conductivity by promoting fibril formation (sufficient stress) and preventing fibril breakage (no excess stress) to create continuous pathways of conductive phase. Ternary blend fibers of PP/PA6/polyaniline-complex illustrated at least three-phase morphology with matrix/core-shell dispersed phase style. When ternary fibers were compared to binary fibers, the former could combine better mechanical and electrical properties only at a specific draw ratio; this showed that draw ratio was a more determinant factor for the ternary fibers, as both conductivity and tensile strength depended on the formation of fibrils from the core-shell droplets of the PA6/polyaniline-complex through the polypropylene matrix. The achieved maximum conductivity so far was in the range of 10 S/cm to 10 S/cm, which for different samples were observed at different fiber draw ratios depending on the mixing conditions, the matrix viscosity or whether the fiber was a binary or ternary blend. To improve the properties, PP/polyaniline-complex blends were filled with CNTs. The CNTs and the polyaniline-complex both had an increasing effect on the crystallization temperature and the thermal stability of PP. Furthermore, the maximum conductivity was observed in samples containing both CNTs and polyaniline-complex rather than the PP with either one of the fillers. Although increasing the content of CNTs improved the conductivity in PP/CNT fibers, the ease of melt spinning, diameter uniformity and mechanical properties of fibers were adversely affected. Diameter variation of PP/CNT as-spun fibers was shown to be an indication of hidden melt-drawings that had occurred during the fiber extrusion; this could lead to variations in morphology such as increases in the insulating microcracks and the distance between the conductive agglomerates in the drawn parts of the fiber. Variations in morphology result in variations in the electrical conductivity; consequently, the conductivity of such inhomogeneous fiber is no longer its physical property, as this varies with varying size. / Thesis to be defended in public on Friday, May 20, 2011 at 10.00 at KC-salen, Kemigården 4, Göteborg, for the degree of Doctor of Philosophy.
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Numerische Untersuchungen der Halbzeugherstellung für profilierte HohlbauteileLaue, Robert, Härtel, Sebastian 22 July 2016 (has links) (PDF)
Das Formdrücken findet seine industrielle Anwendung in der Herstellung rotationssymmetrischer Hohlbauteile für kleine und mittlere Losgrößen. Diese Bauteile werden häufig in einem weiteren Verfahrensschritt als Vorform für die Herstellung profilierter Hohlkörper genutzt. Verfahrensbedingt tritt bereits bei der Vorformherstellung eine ungewollte Blechdickenabnahme auf. Um diese Blechdickenabnahme zu minimieren, wurde anhand numerischer Methoden das Verfahren des Rotationsschwenkbiegens an der Professur Virtuelle Fertigungstechnik der TU Chemnitz entwickelt. Das Prinzip dieses inkrementellen Umformprozesses basiert auf einer Verfahrenskombination des konventionellen Drückens und des Schwenkbiegens, mit dem Ziel der faltenfreien Herstellung von Hohlbauteilen bei gleichzeitiger minimaler Blechausdünnung. Die als Halbzeug verwendete Ronde wird zu Beginn des Prozesses auf eine formgebende Matrize gespannt und in Rotation versetzt. Durch die Schwenkbewegung eines zylindrischen Umformwerkzeuges wird das ebene Blech an die Kontur der Matrize angelegt, wobei keine Relativbewegung zwischen Blech und Werkzeug stattfindet. Demzufolge entstehen minimale Zugspannungen in der Blechebene und die Blechausdünnung wird deutlich verringert. Durch die Durchmesserreduzierung bilden sich jedoch ebenso tangentiale Druckspannungen aus, welche zu einer ungewollten Faltenbildung führen können. Im Rahmen des Vortrages werden anhand von FEM-Simulationen Möglichkeiten vorgestellt, um diese Druckspannungen zu reduzieren oder gezielt zur Vorformherstellung für profilierte Hohlbauteile zu nutzen.
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Alternative Models to Analyze Market Power and Financial Transmission Rights in Electricity MarketsBautista Alderete, Guillermo January 2005 (has links)
One of the main concerns with the introduction of competition in the power sector is the strategic behaviour of market participants. Computable models of strategic behaviour are becoming increasingly important to understand the complexities of competition. Such models can help analyze market designs and regulatory policies. In this thesis, further developments on the modelling and analysis of strategic behaviour in electricity markets are presented. This thesis work has been conducted along three research lines. <br /><br /> In the first research line, an oligopolistic model of a joint energy and spinning reserve market is formulated to analyze imperfect competition. Strategic behaviour is introduced by means of conjectured functions. With this integrated formulation for imperfect competition, the opportunity cost between generation and spinning reserve has been analytically derived. Besides, inter-temporal and energy constraints, and financial transmission rights are taken into account. Under such considerations, competition in electricity markets is modelled with more realism. The oligopolistic model is formulated as an equilibrium problem in terms of complementarity conditions. <br /><br /> In the second research line, a methodology to screen and mitigate the potential exacerbation of market power due to the ownership of financial transmission rights is presented. Hedging position ratios are computed to quantify the hedging level of financial transmission rights. They are based on the actual impact that each participant has in the energy market, and on the potential impact that it would have with the ownership of financial transmission rights. Thus, hedging position ratios are used to identify the potential gambling positions from the transmission rights bidders, and, therefore, used to prioritize critical positions in the auction for transmission rights. <br ><br /> In the last research line, alternative equilibrium models of markets for financial transmission rights are formulated. The proposed equilibrium framework is more natural and flexible for modelling markets than the classic cost-minimization markets. Different markets for financial transmission rights are modelled, namely: i) forwards, ii) options, and iii) joint forwards and options. Moreover, one-period, multi-period and multi-round markets for forwards are derived. These equilibrium models are proposed to analyze the bidding strategies of market participants. The potential impact of bidders on congestion prices is modelled by means of conjectured transmission price functions.
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Från plagg till plagg / From Garment to GarmentJemt Gardell, Emma, Racklin, Hannah January 2016 (has links)
De senaste decennierna har visat på en stor ökning av den textila konsumtionen som följd av efterfrågan, samtidigt som den textila återvinningen idag är nästintill obefintlig. Detta leder till att mycket av det textila materialet deponeras istället för att återvinnas, vilket innebär ett stort slöseri av redan befintlig råvara som skulle kunna användas till att skapa nytt textilt material. Genom att undersöka olika återvinningsmetoder och -processer skulle denna råvara kunna användas på nytt. Examensarbetet är en del av forskningsprojektet ”Från spill till guld” som leds av forskningsinstitutet Swerea IVF. Forskningsprojektets utgångspunkt är att minimera produktionsspill och att höja dess värde inom bland annat textilindustrin. Examensarbetet syftar till att undersöka termomekanisk återvinning av plagg gjorda av polyamid 6.6 (PA6.6) och elastan, smältspinna filament samt formspruta provstavar från denna nya polymerblandning utan att separera fibrerna. Andra syftet är att även hitta en lösning för produkterna som undersöks i detta examensarbete kan återvinnas i sin helhet, så att ingen demontering av produkterna ska behövas. Fyra olika plagg undersöktes i examensarbetet bestående av materialblandningen PA6.6 och elastan. Analyser av de fyra olika plaggen genomfördes för att fastställa materialen. Hela plagg tillverkade i de olika materialen klipptes eller maldes ned och smältes sedan om genom kompoundering, därefter tillverkades granulat. Materialen testades i spinnbarhet genom smältspinningsförsök, sedan smältspanns eller formsprutades materialen. Resultaten från smältspinningsförsöken analyserades i ljusmikroskop för att avgöra om elastanen är termoplastiskt eller inte då detta är en avgörande faktor vid smältspinning. Olika tester gjordes på materialen för att undersöka deras eventuella kemiska nedbrytning som resultat av kompoundering. Resultatet visade att smältspinning och formsprutning inte är möjligt från denna polymerblandning. Ett antagande kan göras att återvinningen inte fungerade på grund av PA6.6:s höga smälttemperatur, då elastanen antagligen bryts ned vid denna höga temperatur, vilket förstör materialet. Slutsatsen blir då att smältspinning och formsprutning inte är möjligt utifrån denna polymerblandning, men återvinning till plastdetaljer kan produceras vid kompounderingsstadiet och återanvändas i annan industri än textilindustrin. Potential finns för återvinning av plagg till plagg om ändringar görs under processens gång och om elastanen identifieras som termoplastisk eller inte. / The latest decades have shown a large increase in textile consumption as a result of demand, at the same time the textile recycling today is almost non-existent. This means that much of the textiles are used for landfill rather than being recycled, which generates a large waste of raw material that could be used to create new textiles. By exploring various recycling methods and processes this raw material could be used again. This thesis is part of a research project, “From Waste To Gold”, which is led by the research institute Swerea IVF. The research projects foundation is to minimize production waste and to increase its value in areas such as textile industries. This thesis’ foundation is to examine the mechanical recycling of garments made by polyamide 6.6 (PA6.6) and spandex, melt spin filaments and produce injection moulded samples from this new polymer blend, without separating the fibres. The other foundation is to find a solution for the products that are examined in this thesis so they could be recycled as a unit, no disassembly of the products would be necessary Four different garments was examined in this thesis, the materials were a combination of PA6.6 and spandex. Different analyses were made on the four different garments. Whole garments from the different materials were cut or milled and then re melted through compounding, after compounding granulates was made. The materials spin ability was tested through melt spinning trials, then the materials were either melt spun or injection moulded. The results from the spinning trials was analysed in a light microscope to examine if the spandex were thermoplastic or not, as this is a crucial factor when melt spinning. Various tests were conducted to analyse their chemical degradation after the compounding. The results from the melt spinning and injection moulding showed that it was not possible to recycle this polymer combination this way. An assumption can be made that the recycling methods did not work because of the high melt temperature of PA6.6, the spandex assumes to decompose at this high temperature and therefore destroys the material. The conclusion is that melt spinning and injection moulding is not possible to conduct with this polymer combination, but recycling to plastic details could be done at the compound stage and then be used in some other industry, not in the textile industry. There are potential for garment-to-garment recycling if changes are made during the recycling processes and if the spandex could be identified as a thermoplastic or a non-thermoplastic.
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Characterizing Chromatography Media : NMR-based ApproachesElwinger, Fredrik January 2017 (has links)
Liquid chromatography is an essential technique in manufacturing biopharmaceuticals where it is used on all scales from analytical applications in R&D to full-scale production. In chromatography the target molecule, typically a protein, is separated and purified from other components and contaminants. Separation is based on different affinities of different molecules for the chromatographic medium and the physical and chemical properties of the latter determine the outcome. Controlling and designing those properties demand efficient analytical techniques. In this thesis the approach was to develop characterization methods based on nuclear magnetic resonance (NMR) spectroscopy for the assessment of various important physico-chemical properties. The rationale behind this strategy was that the versatility of NMR – with its chemical and isotopic specificity, high dynamic range, and direct proportionality between the integral intensity of the NMR signal and the concentration of spin-bearing atomic nuclei (e.g., 1H, 13C, 31P and 15N) – often renders it a very good choice for both qualitative and quantitative evaluations. These characteristics of NMR enabled us to develop two quantification methods for chromatography-media ligands, the functional groups that provide the specific interactions for the molecules being separated. Furthermore, a new method for measuring the distribution of macromolecules between the porous chromatographic beads and the surrounding liquid was established. The method, which we have named size-exclusion quantification (SEQ) NMR, utilizes the fact that it is possible to assess molecular size distribution from corresponding distribution of the molecular self-diffusion coefficient where the latter is accessible by NMR. SEQ-NMR results can also be interpreted in terms of pore-size distribution within suitable models. Finally, we studied self-diffusion of small molecules inside the pores of chromatographic beads. The results provided new insights into what affects the mass transport in such systems. The methods presented in this thesis are accurate, precise, and in many aspects better than conventional ones in terms of speed, sample consumption, and potential for automation. They are thus important tools that can assist a better understanding of the structure and function of chromatography media. In the long run, the results in this project may lead, via better chromatographic products, to better drugs and improved health. / Vätskekromatografi är en viktig teknik för tillverkning av biologiska läkemedel och används för alltifrån småskaliga analytiska applikationer till fullskalig produktion. I kromatografi separeras och renas målmolekylen (oftast ett protein), från andra komponenter och föroreningar genom att utnyttja molekylernas olika affinitet för det kromatografiska mediumet, vars fysikaliska och kemiska egenskaper har stor betydelse för hur separationen fungerar. För att kunna kontrollera och designa dessa egenskaper krävs effektiva analysmetoder. Strategin i den här avhandlingen var att utveckla metoder baserade på kärnmagnetisk resonans (NMR) spektroskopi för att karaktärisera flera viktiga fysikalisk-kemiska egenskaper. Anledningen till denna strategi är att mångsidigheten hos NMR – med dess kemiska och isotopiska specificitet, stora dynamiska omfång och direkta proportionalitet mellan NMR-signalens integralintensitet och koncentrationen av spinnbärande atomkärnor (t.ex. 1H, 13C, 31P och 15N) - ofta gör den till det bästa valet för både kvalitativa och kvantitativa tillämpningar. Dessa egenskaper hos NMR gjorde att vi kunde utveckla två kvantifieringsmetoder för kromatografimedia-ligander, dvs de funktionella grupperna som ger de specifika interaktioner som gör att molekylerna kan separeras. Dessutom har en ny metod för att mäta fördelningen av makromolekyler mellan de porösa kromatografiska pärlorna och den omgivande vätskan tagits fram. Metoden, som vi har valt att kalla size-exclusion quantification (SEQ) NMR, utnyttjar det faktum att det är möjligt att mäta molekylstorleksfördelningen genom att mäta motsvarande fördelning av självdiffusionskoefficienter, där den sistnämnda kan bestämmas med NMR. Resultaten från SEQ-NMR kan tolkas i termer av porstorleksfördelningar genom att använda lämpliga modeller. Slutligen studerade vi självdiffusion av små molekyler inuti porerna i kromatografiska pärlor. Resultaten gav nya insikter om vad som påverkar masstransporten i sådana system. De metoder som presenteras i denna avhandling är noggranna, precisa och på många sätt bättre än konventionella metoder när det gäller hastighet, låg provförbrukning och automatiseringspotential. De nya metoderna är därför viktiga verktyg som kan hjälpa till att ge en bättre förståelse av struktur och funktion hos kromatografimedia. I det långa loppet kan resultat från det här projektet kunna bidra till effektivare kromatografiska produkter, vilket i slutändan kan leda till bättre läkemedel och hälsa. / <p>QC 20170403</p>
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Influência do processo de fabricação do disco na vida em fadiga de rodas para veículos comerciais fabricadas com o aço S355JR / The influence of the disc manufacturing process on the fatigue life of the commercial vehicle wheels manufactured using S355JR steelNicholas João Ramos Spagnol 08 September 2014 (has links)
A disputa por espaço no mercado automotivo tem sido intensificada a cada ano. A cobrança por componentes mais leves e de menor custo aliados à preocupação ambiental têm exigido a busca de novas alternativas de materiais e/ou processos produtivos mais eficientes. Uma das respostas a estas tendências é o aumento significativo no uso de aços de alta resistência baixa liga e dual phase nos últimos anos a fim de reduzir peso dos componentes. Entretanto, o custo destes aços no Brasil está entre 20 a 40% maior que os aços baixo carbono. Desta forma, para alguns segmentos está descartada esta hipótese, pois o mercado brasileiro exige redução de peso aliada à redução de custo. Sendo assim, a melhoria do processo produtivo ganha força nesta disputa. O processo de repuxamento (spinning) tem sido utilizado há anos para produção do componente disco de rodas para veículos comerciais e é um processo de trabalho à frio severo, o que pode resultar em aumento das propriedades mecânicas do material e redução do uso de matéria-prima em função da porcentagem da redução de espessura proposta. Sendo assim, neste trabalho foram analisadas 3 condições de repuxamento de disco, 41% de redução de espessura, 52% de redução de espessura e 64% de redução de espessura a fim de se obter o limite de redução de espessura do material S355JR por meio do processo de repuxamento do disco sem que haja perda das propriedades mecânicas do mesmo e, assim, gerar aumento da vida em fadiga do componente roda e redução de peso. Para isso, foram realizados os seguinte ensaios: análise de composição química, análise de microdureza, análise metalográfica, ensaios de tração e obtenção das curvas tensão x deformação, ensaios de fadiga por flexão alternada (R=-1,0) e obtenção das curvas S-N. A análise da composição química do aço S355JR verificou que o mesmo atende o especificado em norma DIN EN-10025-2. Por meio da análise metalográfica foi verificado que as fases presentes nos materiais analisados eram ferrita e perlita dispersa na matriz e nos contornos de grão. Através dos ensaios realizados foi observado que houve aumento das propriedades mecânicas do material para as amostras repuxadas e também aumento na vida em fadiga dos mesmos. Além disso, foi observado aumento das propriedades mecânicas e da vida em fadiga para a amostra com maior porcentagem de redução de espessura. / The battle for space in the automotive market is becoming fiercer. Calls for lighter and cheaper components, and also environmental concerns, have led to the search for alternative materials and more effective processes. One of the answers is the recent significant increase in sales of dual phase and high strength low alloy steel, which has reduced the weight of the products. However, in Brazil, the price of these steels is 20% to 40% higher than low carbon steel price and thus it is necessary to look for other options. On this way, for some segments this hypothesis is ruled out because the Brazilian market requires weight reduction combined to cost reduction. Thus, the improvement of the manufacturing process gains strength in this battle. The spinning process has long been used to make the disc of commercial vehicle wheels. It is a hard cold working process which could achieve an improvement of the material mechanical properties and a raw material reduction based on the thickness reduction during the process. Thus, three spun disc conditions were analyzed, corresponding to 41, 52% and 64% of thickness reduction, in order to find out a reasonable limit of thickness reduction with no loss of the material mechanical properties, purposing to increase the fatigue life of the wheel and reducing the wheel weight. The following tests were carried out: chemical composition analysis, metallographic analysis, tensile tests to obtain the stress v strain curves, and fatigue tests by alternated bending (R=-1.0) to obtain the S-N curves. The chemical composition analysis of the S355JR steel proved that it met the DIN EN10025-2 standard. Through metallographic analysis, it was confirmed that, for S355JR steels, whose microstructure is ferrite and perlite, the perlite was near the grain boundaries. Throughout the realized tests, it was observed that there was an increasing of the mechanical properties and the fatigue life of the spun samples. In addition, the mechanical properties and fatigue life of the sample with 64% of thickness reduction had increased more than the others spun samples had.
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