When processing materials, there are a number of factors which influence the final quality of products. The possibility of defects occurrence, both sub-surface and surface ones, is one of the factors. In the precision engineering production, the automotive, bearing or aerospace industry in particular, no level of defects is tolerable. The thesis deals with the causes and consequences of the occurrence of such defects, and the methods for their identification. For this purpose, a new contactless optical method for the fully automatic inspection of the surface defects has been developed by Mesing, spol. s r.o. In order to verify the performance of the aforementioned method, four specific products have been tested by the author using the method. Finally, there are examples of the successful implementation of the automatic machines, for a design of which the results of the model testing were utilized.