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Synthesis and Characterization of Mononuclear and Binuclear Copper Species in Cu-Exchanged Zeolites for Redox Reactions including Partial Methane OxidationLaura Wilcox (7534151) 13 October 2021 (has links)
<p>Cu-zeolites have received renewed attention as catalytic materials
that facilitate partial methane oxidation (PMO) to methanol, with a variety of mononuclear,
binuclear, and multinuclear Cu active site motifs that have been proposed in
prior literature. Our approach to more precisely identify and probe the Cu
structures that activate O<sub>2</sub> and reduce in CH<sub>4 </sub>relies on
the synthesis of model supports with varying composition and well-defined Cu
speciation, which also facilitates connections between experimental data and
theoretical models. Chabazite (CHA) zeolites are high-symmetry frameworks that
contain a single lattice tetrahedral site (T-site), in which Cu<sup>2+</sup>
ions exchange at paired Al sites in a six-membered ring (6-MR) while CuOH<sup>+</sup>
species exchange at isolated 6-MR Al sites, the latter of which can react to
form binuclear O/O<sub>2</sub>-bridged Cu structures. In this work, Cu-CHA zeolites
were synthesized to contain predominantly Cu<sup>2+</sup> (Z<sub>2</sub>Cu) or CuOH<sup>+</sup>
(ZCuOH) species of varying density, or a mixture of Z<sub>2</sub>Cu and ZCuOH
sites. Z<sub>2</sub>Cu and ZCuOH sites were quantified by titration of residual
Brønsted acid sites with NH<sub>3</sub>, which respectively exchange with 2:1
or 1:1 H<sup>+</sup>:Cu<sup>2+</sup> stoichiometry. Stoichiometric PMO reaction
cycles on Cu-zeolites involved high-temperature (723 K) activation in O<sub>2</sub>,
and then moderate-temperature (473 K) reduction in CH<sub>4</sub> and treatment
in H<sub>2</sub>O (473 K) to extract CH<sub>3</sub>OH. <i>I</i><i>n-situ</i> UV-Visible spectroscopy under
oxidizing (O<sub>2</sub>, 723 K) and reducing (CO, 523 K; CH<sub>4</sub>, 473
K; He, 723 K) conditions detected the presence of mononuclear and binuclear Cu
site types, while <i>in-situ</i> Cu K-edge X-ray absorption spectroscopy after
such treatments was used to quantify Cu(I) and Cu(II) contents and <i>in situ</i> Raman spectroscopy was used to
identify the Cu structures formed. ZCuOH, but not Z<sub>2</sub>Cu sites, are
precursors to binuclear O/O<sub>2</sub>-bridged Cu sites that form upon O<sub>2</sub>
activation and subsequently produce methanol after stoichiometric PMO cycles,
at yields (per total Cu) that increased systematically with ZCuOH site density.
The fraction of Cu(II) sites that undergo auto-reduction in inert at high
temperatures (He, 723 K) is identical, within experimental error, to the
fraction that reduces in CH<sub>4</sub> at temperatures relevant for PMO (473
K), providing a quantitative link between the binuclear Cu site motifs involved
in both reaction pathways and motivating refinement of currently postulated PMO
reaction mechanisms. These Cu-CHA zeolites were also studied for other redox
chemistries including the selective catalytic reduction (SCR) of NO<sub>x</sub>
with NH<sub>3</sub>. <i>In situ </i>UV-Visible and X-ray absorption
spectroscopies were used to monitor and quantify the transient partial
reduction of Cu(II) to Cu(I) during exposure to NH<sub>3</sub> (473 K), in
concert with titration methods that use NO and NH<sub>3</sub> co-reductants to
fully reduce all Cu(II) ions that remain after treatment in NH<sub>3</sub> alone
to the Cu(I) state, providing quantitative evidence that both Z<sub>2</sub>Cu
and ZCuOH sites are able to reduce in NH<sub>3</sub> alone to similar extents
as a function of time. These findings provide new insight into the reaction
pathways and mechanisms in which NH<sub>3</sub> behaves as a reductant of
mononuclear Cu(II) sites in zeolites, which are undesired side-reactions that
occur during steady-state NO<sub>x</sub> SCR and that often unintendedly result
in Cu(II) reduction prior to spectroscopic or titrimetric characterization. Overall,
the strategy in this dissertation employs synthetic methods to control framework
Al density and arrangement in zeolite supports to emphasize extra-framework Cu site
motifs of different structure and at different spatial densities, and to
interrogate these model materials using a combination of <i>in situ</i>
spectroscopic techniques together with theory, in order to elucidate active
site structure and proximity requirements in redox catalysis. This work
demonstrates how quantitative reactivity and site titration data, brought
together with an arsenal of tools available in contemporary catalysis research,
can provide detailed mechanistic insights into transition metal-catalyzed redox
cycles on heterogeneous catalysts.</p>
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<b>INFLUENCE OF CHABAZITE ZEOLITE MATERIAL PROPERTIES ON METAL-OXO ACTIVE SITE DISTRIBUTIONS FOR PARTIAL METHANE OXIDATION</b>Andrew D Mikes (18116080) 07 March 2024 (has links)
<p dir="ltr">Partial methane oxidation (PMO) to methanol is a desirable route for upgrading natural and shale gas resources to liquid chemical intermediates and has been extensively studied on Cu-zeolites. Prior work has studied the stoichiometric PMO reaction on O<sub>2</sub>-activated Cu-zeolites, leading to several proposals for candidate O<sub>x</sub>-bridged Cu active site structures. More recent studies have investigated the catalytic PMO reaction and have reported that Cu-chabazite (CHA) zeolites tend to exhibit the highest methane oxidation rate (per Cu) among other Cu-zeolite topologies. Multiple studies have reported that decreasing the Cu site density and increasing the framework Al density increase the selectivity towards methanol, but have proposed different mechanistic explanations. Here, we study the influence of Cu active site distribution, which was altered by varying the extraframework Cu site density and the arrangement of framework Al atoms, on the kinetic parameters governing continuous PMO. The number of redox active Cu species was quantified through linear combination fitting of XANES spectra collected under <i>in situ</i> and transient conditions after reactant (O<sub>2</sub>) cut-off, and the Cu speciation was investigated with XAS. Total methane oxidation rates and individual product formation rates (CH<sub>3</sub>OH, CO, CO<sub>2</sub>), normalized per total Cu, increased with Cu density because this influenced the speciation of Cu formed during the reaction. All Cu-CHA samples showed PMO rates that were nearly first-order in CH<sub>4</sub> pressure, consistent with prior reports that C-H activation in CH<sub>4</sub> is the rate limiting step. Samples with differing framework Al arrangement, but fixed extraframework Cu density, showed formation rates of over-oxidation products (e.g., CO<sub>2</sub>) that had different apparent reaction orders in O<sub>2</sub>, implying differences in the Cu active sites formed during reaction. Changes to Cu oxidation states were monitored with <i>in situ</i> XAS. Samples were first subjected to an oxidative pretreatment (723 K, 5 kPa O<sub>2</sub>) and then to catalytic PMO conditions to reach steady-state. Steady-state XANES spectra collected after O<sub>2</sub> was removed from the reactant stream showed the expected reduction from Cu(II) to Cu(I), and the fraction of CH<sub>4</sub>-reducible Cu(II) sites decreased with increasing Cu content; increasing the CH<sub>4</sub> pressure ten-fold increased the number of CH<sub>4</sub>-reducible sites by a factor of ~1.5. These spectroscopic and kinetic observations suggest there are a mixture of Cu site types that are present during catalysis, each with different intrinsic reactivity toward CH<sub>4</sub> and selectivity to CH<sub>3</sub>OH. To rationalize these observations, a reaction mechanism is proposed for a two-site model and used to derive rate expressions that describe apparent reaction orders for the total CH<sub>4</sub> oxidation rate and product formation rates on Cu-CHA zeolites of varying Cu content.</p><p dir="ltr">Additional routes for CH<sub>4</sub> activation include partial CH<sub>4</sub> oxidation over Fe zeolites that convert CH<sub>4</sub> at ambient temperature following an activation in nitrous oxide (N<sub>2</sub>O), or through CH<sub>4</sub> dehydroaromatization (DHA) to benzene over Mo zeolites under non-oxidative conditions. Prior work on PMO over Fe-zeolites has identified candidate active site structures, but the influence of zeolite structural properties on ion-exchanged Fe speciation remains unclear. This work sought to understand the interaction of Fe with the zeolite framework during solvent-assisted deposition procedures and subsequent thermal treatments. In pursuit of this objective, Fe uptake isotherms were measured, and Fe speciation was characterized with UV-Vis spectroscopy and H<sub>2</sub> temperature programmed reduction (H<sub>2</sub> TPR). Increased framework Al site pairing increased the uptake of Fe in CHA zeolites, and high temperature treatments (723 K) resulted in the formation of oligomeric Fe structures as indicated by UV-vis. In CH<sub>4</sub> DHA over Mo-MFI, a principal challenge is the irreversible loss of catalytic reactivity with repeated reaction-regeneration cycles, attributed to dealumination of the zeolite structure during high-temperature oxidative regeneration treatments that produce steam. CHA zeolites are known to be more resistant to dealumination than MFI, but its smaller pore structure prevents diffusion of benzene and other aromatic products leading to rapid coking. This work attempted to address the diffusion limitations for benzene in Mo-CHA by synthesizing crystals with nanoscale dimensions by incorporating a surfactant into the crystallization procedure, generating solids with a flake-like morphology.</p><p dir="ltr">The overarching strategy in this work was to influence the speciation of metal sites and complexes in zeolites by controlling the density and arrangement of anionic Al anchoring sites within the framework and the density of extraframework metal species. In the case of Cu-zeolites, the amount of Cu present on the material influences the structures that form during catalysis that influences both the rate and selectivity of catalytic PMO.</p>
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