Os perfis de aço formados a frio apresentam, em geral, maior esbeltez local (relação largura-espessura dos elementos) em relação aos clássicos perfis laminados, acentuando a instabilidade local. Além disso, em se tratando de seções abertas com paredes muito delgadas, a rigidez à torção resulta muito pequena, o que torna os modos globais de torção e flexo-torção muitas vezes dominantes em relação aos modos de flexão. Outro modo de instabilidade que pode se manifestar é o modo distorcional, característico nos perfis com enrijecedores de borda. Com relação à análise do modo global, as normas para cálculo de perfis formados a frio têm adotado as mesmas curvas de resistência à compressão desenvolvidas para os perfis laminados e soldados, como a curva do SSRC (Structural Stability Research Council), adotada pela NAS (North American Specification), e as curvas européias, adotadas pela norma brasileira. Embora alguns estudos indiquem que as citadas curvas sejam aceitáveis para os perfis formados a frio, há também referências explícitas quanto à necessidade de um maior aprofundamento na investigação sobre o comportamento estrutural destes perfis, uma vez que apresentam particularidades quanto às tensões residuais, imperfeições geométricas e interação entre modos de instabilidade. Nesse trabalho é apresentada uma análise experimental em perfis usualmente empregados no Brasil (perfis U, U enrijecidos e cantoneiras simples e duplas), e uma estratégia de análise numérica não-linear, considerando os efeitos das imperfeições geométricas globais e localizadas (de chapa e distorcional), bem como das tensões residuais, de modo a se obter teoricamente um valor confiável da força normal de compressão resistente da barra. Os resultados permitiram constatar a viabilidade do emprego das atuais curvas de resistência à compressão para os perfis formados a frio. Complementando, foi analisada a aplicação do método da resistência direta (MRD) a todos os perfis estudados, confirmando bons resultados. Especial atenção foi dada ao estudo da estabilidade elástica de cantoneiras, com foco principal na coincidência entre o modo local-chapa e o modo global-torsional, o que tem gerado controvérsias na aplicação dos métodos de cálculo. Além disso, como as cantoneiras não são pré-qualificadas para aplicação do MRD, foram analisadas várias opções para emprego do método, onde pode-se concluir que desconsiderar a torção na análise do modo global conduz a resultados contra a segurança / Cold-formed steel members present, in general, higher local slenderness than classical hot- rolled ones, which make them more prone to local buckling. Besides, thin-walled open sections have small torsional stiffness, and hence global torsional and flexural-torsional instability modes are many times more critical than global flexural ones. Also, distortional mode can happen in sections with lips (edge stiffener). Concerning on global buckling for members under compression, curves used in cold-formed steel design are based on hot-rolled and welded members. For example, the SSRC (Structural Stability Research Council) buckling curve, adopted by NAS (North American Specification), and Eurocode buckling curves, adopted by brazilian codes. Although some papers indicate these curves are acceptable for cold-formed steel members, others claim for a deeper analysis on their unique structural behavior, specially on residual stress, geometric imperfections and coupled buckling modes. It is presented in this thesis an experimental analysis of sections usually used in Brazil (simple and lipped channels, and also single and built-up angles). Moreover, it is developed a strategy for numerical non-linear analysis, considering the effects of global and local (also distortional) geometric imperfections and residual stress as well, in order to obtain a trustable theoretical value for the axial member stength. Results show the viability of the current buckling curves for cold-formed steel members. Finally, direct strength method (DSM) was analysed for all studied members, showing good results. Special attention to angle’s elastic stability, focusing on the coincidence between local-plate and global-torsional mode, which still causes confusion in design methods. Also, due to the fact angles are not pre- qualified sections for using DSM, many options on its application were studied, where it was concluded that negleting torsion in global analysis leeds to unconservative results

Thin-walled cold-formed steel (CFS) has exhibited inherent structural and architectural advantages over other constructional materials, for example, high strength-to-weight ratio, ease of fabrication, economy in transportation and the flexibility of sectional profiles, which make CFS ideal for modern residential and industrial buildings. They have been increasingly used as purlins as the intermediate members in a roof system, or load-bearing components in low- and mid-rise buildings. However, using CFS members in building structures has been facing challenges due to the lack of knowledge to the fire performance of CFS at elevated temperatures and the lack of fire design guidelines. Among all available design specifications of CFS, EN1993-1-2 is the only one which provided design guidelines for CFS at elevated temperatures, which, however, is based on the same theory and material properties of hot-rolled steel. Since the material properties of CFS are found to be considerably different from those of hot-rolled steel, the applicability of hot-rolled steel design guidelines into CFS needs to be verified. Besides, the effect of non-uniform temperature distribution on the failure of CFS members is not properly addressed in literature and has not been specified in the existing design guidelines. Therefore, a better understanding of fire performance of CFS members is of great significance to further explore the potential application of CFS. Since CFS members are always with thin thickness (normally from 0.9 to 8 mm), open cross-section, and great flexural rigidity about one axis at the expense of low flexural rigidity about a perpendicular axis, the members are usually susceptible to various buckling modes which often govern the ultimate failure of CFS members. When CFS members are exposed to a fire, not only the reduced mechanical properties will influence the buckling capacity of CFS members, but also the thermal strains which can lead additional stresses in loaded members. The buckling behaviour of the member can be analysed based on uniformly reduced material properties when the member is unprotected or uniformly protected surrounded by a fire that the temperature distribution within the member is uniform. However if the temperature distribution in a member is not uniform, which usually happens in walls and/or roof panels when CFS members are protected by plaster boards and exposed to fire on one side, the analysis of the member becomes very complicated since the mechanical properties such as Young’s modulus and yield strength and thermal strains vary within the member. This project has the aim of providing better understanding of the buckling performance of CFS channel members under non-uniform temperatures. The primary objective is to investigate the fire performance of plasterboard protected CFS members exposed to fire on one side, in the aspects of pre-buckling stress distribution, elastic buckling behaviour and nonlinear failure models. Heat transfer analyses of one-side protected CFS members have been conducted firstly to investigate the temperature distributions within the cross-section, which have been applied to the analytical study for the prediction of flexural buckling loads of CFS columns at elevated temperatures. A simplified numerical method based on the second order elastic – plastic analysis has also been proposed for the calculation of the flexural buckling load of CFS columns under non-uniform temperature distributions. The effects of temperature distributions and stress-strain relationships on the flexure buckling of CFS columns are discussed. Afterwards a modified finite strip method combined with the classical Fourier series solutions have been presented to investigate the elastic buckling behaviour of CFS members at elevated temperatures, in which the effects of temperatures on both strain and mechanical properties have been considered. The variations of the elastic buckling loads/moments, buckling modes and slenderness of CFS columns/beams with increasing temperatures have been examined. The finite element method is also used to carry out the failure analysis of one-side protected beams at elevated temperatures. The effects of geometric imperfection, stress-strain relationships and temperature distributions on the ultimate moment capacities of CFS beams under uniform and non-uniform temperature distributions are examined. At the end the direct strength method based design methods have been discussed and corresponding recommendations for the designing of CFS beams at elevated temperatures are presented. This thesis has contributed to improve the knowledge of the buckling and failure behaviour of CFS members at elevated temperatures, and the essential data provided in the numerical studies has laid the foundation for further design-oriented studies.

The aim of this thesis is to assess the suitability of cold-formed rectangular hollow sections (RHS) for plastic design. The project involved an extensive range of tests on cold-formed Grade C350 and Grade C450 (DuraGal) RHS beams, joints and frames. A large number of finite element analyses was also carried out on models of RHS beams. The conclusion is that cold- formed RHS can be used in plastic design, but stricter element slenderness (b/t) limits and consideration of the connections, are required. Further research, particularly into the effect of axial compression on element slenderness limits, is required before changes to current design rules can be finalised. Bending tests were performed on cold-formed RHS to examine the web and flange slenderness required to maintain the plastic moment for a large enough rotation suitable for plastic design. The major conclusions of the beam tests were: (i) Some sections which are classified as Compact or Class 1 by current steel design specifications do not maintain plastic rotations considered sufficient for plastic design. (ii) The current design philosophy, in which flange and web slenderness limits are independent, is inappropriate. An interaction formula is required, and simple formulations are proposed for RHS. Connection tests were performed on various types of knee joints in RHS, suitable for the column - rafter connection in a portal frame. The connection types investigated were welded stiffened and unstiffened rigid knee connections, bolted plate knee joints, and welded and bolted internal sleeve knee joints, for use in RHS portal frames. The ability of the connections to act as plastic hinges in a portal frame was investigated. The most important finding of the joint tests was the unexpected fracture of the cold-formed welded connections under opening moment before significant plastic rotations occurred. The use of an internal sleeve moved the plastic hinge in the connection away from the connection centre- line thus eliminating the need for the weld between the RHS, or the RHS and the stiffening plate, to carry the majority of the load. The internal sleeve connections were capable of sustaining the plastic moment for large rotations considered suitable for plastic design. Tests on pinned-base portal frames were also performed. There were three separate tests, with two different ratios of vertical to horizontal point loads, simulating gravity and horizontal wind loads. Two grades of steel were used for comparison. The aims of the tests were to examine if a plastic collapse mechanism could form in a cold-formed RHS frame, and to investigate if plastic design was suitable for such frames. In each frame, two regions of highly concentrated curvature were observed before the onset of local buckling, which indicated the formation of plastic hinges and a plastic collapse mechanism. An advanced plastic zone structural analysis which accounted for second order effects, material non-linearity and member imperfections slightly overestimated the strength of the frames. The analysis slightly underestimated the deflections, and hence the magnitude of the second order effects. A second order plastic zone analysis, which did not account for the effects of structural imperfections, provided the best estimates of the strengths of the frames, but also underestimated the deflections. While cold-formed RHS did not satisfy the material ductility requirements specified for plastic design in some current steel design standards, plastic hinges and plastic collapse mechanisms formed. This suggests that the restriction on plastic design for cold-formed RHS based on insufficient material ductility is unnecessary, provided that the connections are suitable for plastic hinge formation, if required. A large number of finite element analyses were performed to simulate the bending tests summarised above, and to examine various parameters not studied in the experimental investigation. To simulate the experimental rotation capacity of the RHS beams, a sinusoidally varying longitudinal local imperfection was prescribed. The finite element analysis determined similar trends as observed experimentally, namely that the rotation capacity depended on both the web slenderness and flange slenderness, and that for a given section aspect ratio, the relationship between web slenderness and rotation capacity was non-linear. The main finding of the finite element study was that the size of the imperfections had an unexpectedly large influence on the rotation capacity. Larger imperfections were required in the more slender sections to simulate the experimental results. There should be further investigation into the effect of varying material properties on rotation capacity.

The importance of fire safety design has been realised due to the ever increasing loss of properties and lives caused by structural failures during fires. In recognition of the importance of fire safety design, extensive research has been undertaken in the field of fire safety of buildings and structures especially over the last couple of decades. In the same period, the development of fire safety engineering principles has brought significant reduction to the cost of fire protection. However the past fire research on steel structures has been limited to heavier, hot-rolled structural steel members and thus the structural behaviour of light gauge cold-formed steel members under fire conditions is not well understood. Since cold-formed steel structures have been commonly used for numerous applications and their use has increased rapidly in the last decade, the fire safety of cold-formed steel structural members has become an important issue. The current design standards for steel structures have simply included a list of reduction factors for the yield strength and elasticity modulus of hot-rolled steels without any detailed design procedures. It is not known whether these reduction factors are applicable to the commonly used thin, high strength steels in Australia. Further, the local buckling effects dominate the structural behaviour of light gauge cold-formed steel members. Therefore an extensive research program was undertaken at the Queensland University of Technology to investigate the local buckling behaviour of light gauge cold-formed steel compression members under simulated fire conditions. The first phase of this research program included 189 tensile coupon tests including three steel grades and six thicknesses to obtain the accurate yield strength and elasticity modulus values at elevated temperatures because the deterioration of the mechanical properties is the major parameter in the structural design under fire conditions. The results obtained from the tensile tests were used to predict the ultimate strength of cold-formed steel members. An appropriate stress-strain model was also developed by considering the inelastic mechanical characteristics. The second phase of this research was based on a series of more than 120 laboratory experiments and corresponding numerical analyses on cold-formed steel compression members to investigate the local bucking behaviour of the unstiffened flange elements, stiffened web elements and stiffened web and flange elements at elevated temperatures up to 800°C. The conventional effective design rules were first simply modified considering the reduced mechanical properties obtained from the tensile coupon tests and their adequacy was studied using the experimental and numerical results. It was found that the simply modified effective width design rules were adequate for low strength steel members and yet was not adequate for high strength cold-formed steel members due to the severe reduction of the ultimate strength in the post buckling strength range and the severe reduction ratio of the elasticity modulus to the yield strength at elevated temperatures. Due to the inadequacy of the current design rules, the theoretical, semi-empirical and empirical effective width design rules were developed to accurately predict the ultimate strength of cold-formed steel compression members subject to local buckling effects at elevated temperatures. The accuracy of these new design methods was verified by comparing their predictions with a variety of experimental and numerical results. This thesis presents the details of extensive experimental and numerical studies undertaken in this research program and the results including comparison with simply modified effective width design rules. It also describes the advanced finite element models of cold-formed steel compression members developed in this research including the appropriate mechanical properties, initial imperfections, residual stresses and other significant factors. Finally, it presents the details of the new design methods proposed for the cold-formed steel compression members subject to local buckling effects at elevated temperatures.

The aim of this thesis is to assess the suitability of cold-formed rectangular hollow sections (RHS) for plastic design. The project involved an extensive range of tests on cold-formed Grade C350 and Grade C450 (DuraGal) RHS beams, joints and frames. A large number of finite element analyses was also carried out on models of RHS beams. The conclusion is that cold- formed RHS can be used in plastic design, but stricter element slenderness (b/t) limits and consideration of the connections, are required. Further research, particularly into the effect of axial compression on element slenderness limits, is required before changes to current design rules can be finalised. Bending tests were performed on cold-formed RHS to examine the web and flange slenderness required to maintain the plastic moment for a large enough rotation suitable for plastic design. The major conclusions of the beam tests were: (i) Some sections which are classified as Compact or Class 1 by current steel design specifications do not maintain plastic rotations considered sufficient for plastic design. (ii) The current design philosophy, in which flange and web slenderness limits are independent, is inappropriate. An interaction formula is required, and simple formulations are proposed for RHS. Connection tests were performed on various types of knee joints in RHS, suitable for the column - rafter connection in a portal frame. The connection types investigated were welded stiffened and unstiffened rigid knee connections, bolted plate knee joints, and welded and bolted internal sleeve knee joints, for use in RHS portal frames. The ability of the connections to act as plastic hinges in a portal frame was investigated. The most important finding of the joint tests was the unexpected fracture of the cold-formed welded connections under opening moment before significant plastic rotations occurred. The use of an internal sleeve moved the plastic hinge in the connection away from the connection centre- line thus eliminating the need for the weld between the RHS, or the RHS and the stiffening plate, to carry the majority of the load. The internal sleeve connections were capable of sustaining the plastic moment for large rotations considered suitable for plastic design. Tests on pinned-base portal frames were also performed. There were three separate tests, with two different ratios of vertical to horizontal point loads, simulating gravity and horizontal wind loads. Two grades of steel were used for comparison. The aims of the tests were to examine if a plastic collapse mechanism could form in a cold-formed RHS frame, and to investigate if plastic design was suitable for such frames. In each frame, two regions of highly concentrated curvature were observed before the onset of local buckling, which indicated the formation of plastic hinges and a plastic collapse mechanism. An advanced plastic zone structural analysis which accounted for second order effects, material non-linearity and member imperfections slightly overestimated the strength of the frames. The analysis slightly underestimated the deflections, and hence the magnitude of the second order effects. A second order plastic zone analysis, which did not account for the effects of structural imperfections, provided the best estimates of the strengths of the frames, but also underestimated the deflections. While cold-formed RHS did not satisfy the material ductility requirements specified for plastic design in some current steel design standards, plastic hinges and plastic collapse mechanisms formed. This suggests that the restriction on plastic design for cold-formed RHS based on insufficient material ductility is unnecessary, provided that the connections are suitable for plastic hinge formation, if required. A large number of finite element analyses were performed to simulate the bending tests summarised above, and to examine various parameters not studied in the experimental investigation. To simulate the experimental rotation capacity of the RHS beams, a sinusoidally varying longitudinal local imperfection was prescribed. The finite element analysis determined similar trends as observed experimentally, namely that the rotation capacity depended on both the web slenderness and flange slenderness, and that for a given section aspect ratio, the relationship between web slenderness and rotation capacity was non-linear. The main finding of the finite element study was that the size of the imperfections had an unexpectedly large influence on the rotation capacity. Larger imperfections were required in the more slender sections to simulate the experimental results. There should be further investigation into the effect of varying material properties on rotation capacity.