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This dissertation presents material design strategies to investigate cell-biomaterial interactions on specific biocompatible polymers and polymer blends by using mouse pre-osteoblastic MC3T3 cells aiming for potential applications in bone tissue engineering. Chapter 1 reviews some related background knowledge including polymeric biomaterials for tissue engineering, cell-biomaterial interaction, synthetic photo-crosslinkable and degradable polymers, and the effect of surface features on osteoblast cell responses. Chapter 2 presents photo-crosslinkable composites of poly(propylene fumarate) (PPF), an injectable and biodegradable polyester, and methacryl-polyhedral oligomeric silsesquioxane (mPOSS), which has eight methacryl groups tethered with a cage-like hybrid inorganic-organic nanostructure, for bone tissue engineering applications. Blending mPOSS with PPF was found to decrease the viscosity of PPF, expedite photo-crosslinking process, increase tensile modulus and accelerate hydrolytic degradation of crosslinked PPF/mPOSS while it did not significantly alter surface wettability, protein adsorption, and cell response. Chapter 3 demonstrates a polymer blend composed of amorphous PPF and semicrystalline poly(ε-caprolactone) (PCL), a widely used biocompatible and biodegradable polymer, in both uncrosslinked and photo-crosslinked forms. Thermal, rheological, mechanical properties as well as surface hydrophilicity and morphology can be well controlled by crosslinking density and crystallinity. Distinct cell attachment, spreading, and proliferation have been found to PPF/PCL blends in the presence or absence of cross-links. Chapter 4 and 5 describe the crystallization induced banded spherulitic morphologies in PPF/PCL blends and PCL homo-blends and their preliminary biological evaluation. Thermal properties, crystallization kinetics, and surface morphology of these blends can be regulated by isothermal crystallization temperature and composition. Surface roughness has been found to play an important role in influencing protein adsorption and cell response. Chapter 6 introduces a newly synthesized biodegradable elastomer, poly(ε-caprolactone) triacrylate (PCLTA), with two different molecular weights resulting in distinct mechanical properties at physiological temperature. Using replica molding from silicon wafers, photo-crosslinked PCLTA substrates with concentric micro-grooves have been successfully fabricated. MC3T3 cell attachment, proliferation, and differentiation could be better supported by stiffer substrates while not significantly influenced by micro-groove dimensions. Cell orientation, nuclei shape and localization, mineralization, and gene expression level of osteocalcin have been found to be more significant on narrower micro-grooves when groove depth was 10 μm.

Natural gas feeds often contain contaminants such as CO₂, H₂S, H₂O, and small hydrocarbons. Carbon dioxide is a major contaminant reducing the heating value of the gas and causing pipeline corrosion, so CO₂ level should be lowered to below 2% to meet the United States pipeline specifications. Membrane separation technology can be advantageous over cryogenic distillation and amine adsorption in terms of cost and efficiency. The key hurdle to overcome in polymeric membrane separation technology is improvement in selectivity, productivity, and durability without introducing significant additional cost. The ultimate goal of this study is to analyze effects due to polymerization conditions and imidization methods on properties of 1,3-propanediol monoesterified crosslinkable polyimide (PDMC). Hillock, Omole, Ward, and Ma did work on PDMC synthesis; however, variability of polymer properties remains a challenge that must be overcome for industrial implementation of PDMC material. First, reaction temperature and reaction time of polymerization prior to imidization were considered as key conditions to affect molecular weight, crosslinkability and transport properties of polymer. Batches with controlled reaction temperature and time were prepared, and properties of each dense film were measured and optimized in terms of permeability, selectivity, and plasticization suppression. Second, imidization methods for PDMC were also studied. There are mainly two kinds of Imidization: chemical Imidization and thermal Imidization. Surprisingly, thermally imidized PDMC showed 70% higher permeability than chemically imidized samples with minimal acrifice in selectivity. At high reaction temperature during the thermal imidization, transamidation can occur. It is believed that the transamidation led to more randomized sequence distribution in the thermally imidized samples. We thus hypothesize that the higher permeability of the thermally imidized PDMC results from greater uniformity of the sequence distribution, as compared to the chemically imidized sample that does not experience high temperature during imidization. XRD, DSC, DMA, and permeation instruments checked and supported this hypothesis. FTIR, TGA, and NMR ruled out the possibility of an alternate hypothesis related to side reaction. Finally, effects of aggressive feed conditions on both chemically imidized PDMC and thermally imidized PDMC dense film were examined. The aggressive feed conditions include high CO₂ partial pressure, operating temperatures, and exposure to high feed pressure. Testing aggressive feed conditions for dense film should be pursued before pursuing hollow fiber applications, to decouple effects on the basic material from those on the more complex asymmetric morphology. This study enables understanding of the disparity between various previous researchers’ selectivity and permeability values. The work shows clearly that polymerization conditions and imidization methods must be specified and controlled to achieve consistently desirable polymer properties. In addition, for batch scale-up and development to a hollow fiber, this fundamental study should enable production of high molecular weight PDMC with good fiber spinnability and defect-free structure.

Despite intrinsically high separation performance, conventional polymeric membranes suffer from CO₂ induced plasticization, which reduces CO₂/CH₄ separation efficiency significantly. Covalent ester-crosslinking can improve the plasticization resistance by controlling the segmental chain mobility in the polymer; however, only relatively thick selective skin layers and lower separation productivity have been reported to date. On the other hand, the high cost of crosslinkable polymers makes the approach challenging, especially for large-scale gas separations which require large membrane areas with high feed pressures. Dual-layer hollow fiber spinning can be used to reduce the cost of membrane production by integrating a low-cost supporting core polymer with the expensive crosslinkable sheath polymer. However, the complexity of interfacial interaction between the sheath/core layers and subsequent crosslinking required can delaminate the sheath/core layers and collapse the core layer polymer. This can reduce mechanical strength and the separation productivity significantly. This work aimed to develop thin-skinned high-performing ester-crosslinked hollow fiber membranes with improved CO₂ plasticization resistance. The skin layer thickness of hollow fibers was first optimized by simultaneous optimization of the polymer dope and spinning process variables. Moreover, this study also addresses the solutions of challenging in transitioning the monolithic hollow fiber to composite hollow fiber format. The ester-crosslinked hollow fibers were subjected to high feed pressures and high-level contaminants to probe their CO₂ plasticization and hydrocarbon antiplasticization resistance, respectively. The resultant ester-crosslinked monolithic hollow fibers show significantly reduced skin layer thickness and improved separation productivity under extremely challenging operation conditions. They also demonstrate strong stability under high feed pressures and reversibility after contaminant exposure. Moreover, this study presents a newly discovered core layer material, Torlon®, which demonstrates excellent compatibility with the crosslinkable polymer and superior thermal stability during crosslinking without sheath/core layer delamination or collapse. The characterization under aggressive feed conditions clearly suggests that ester-crosslinked composite hollow fibers can achieve high separation performance and reduce membrane cost simultaneously. This provides a significant advance in state of the art for natural gas separations under realistic operation environments

Mixed matrix nanocomposite membranes composed of a crosslinkable polyimide matrix and high-silica molecular sieve particles were developed for purifying natural gas. It was shown that ideal mixed matrix effects were not possible without sieve surface modification. A previously developed Grignard procedure was utilized to deposit magnesium hydroxide nanostructures on the sieve surface in order to enhance polymer adhesion. Analyses of Grignard-treated sieves pointed to the formation of non-selective voids within the surface deposited layer. These voids were suspected to lead to lower-than-expected membrane performance. In order to improve membrane transport, a reactive sizing procedure was developed to fill these voids with polyimide-miscible material. In a serendipitous discovery, as-received sieves--when treated with this reactive sizing procedure--resulted in nearly identical membrane performance as reactive-sized, Grignard-treated sieves. This observation lead to the speculation of a non-ideal transport mechanism in mixed matrix membranes.