This paper presents details of an experimental and computational investigation on the effect of misalignment between the combustor exit and nozzle guide vane endwall on the heat transfer distribution across an axisymmetric converging endwall. The axisymmetric converging endwall investigated was representative of that found on the shroud side of a first stage turbine nozzle section. The experiment was conducted at a nominal exit M of 0.85 and exit Re 1.5 x 10⁶ with an inlet turbulence intensity of 16%. The experiment was conducted in a blowdown transonic linear cascade wind tunnel. Two different inlet configurations were investigated. The first configuration, Case I, was representative of a combustor exit aligned to the nozzle platform, with a gap located at the interface of the tow components. The second configuration, Case II, the endwall platform was offset in the span-wise direction to create a backward facing step at the inlet. This step is representative of a misalignment between the combustor exit and the NGV platform. An infrared camera was used to capture the temperature history on the endwall, from which the endwall heat transfer distribution was determined. A numerical study was also conducted by solving RANS equations using ANSYS Fluent v.15. The numerical results provided insight into the passage flow field which explained the observed heat transfer characteristics. Case I showed the typical characteristics of transonic vane cascade flow, such as the separation line, saddle point, and horseshoe vortices. The presence of a gap at the combustor-nozzle interface facilitated the formation of a separated flow which propagated through the passage. This flow feature caused the passage vortex reattach to the SS vane at 0.44 x/C. The addition of the platform misalignment in Case II caused the flow reattachment region to occur near the vane LE plane. The separated flow which formed at the inlet step, merged with the recirculation region on the endwall platform, forming two counter-rotating auxiliary vortices. These vortices significantly delayed migration of the passage vortex, causing it to reattach on the SS vane at 0.85 x/C. These two flow features also had a significant effect on the endwall heat transfer characteristics. The heat transfer levels on the endwall platform, from -0.50 to +0.50 Cx relative to the vane LE, had an average increase of ~40%. However, downstream of the vane mid-passage, the heat transfer levels showed no appreciable heat transfer augmentation due to flow acceleration through the passage throat. / Master of Science

The present study investigates mixed out aerodynamic loss coefficient measurements for a high turning, contoured endwall passage under transonic operating conditions in presence of upstream purge slot and mateface gap. The upstream purge slot represents the gap between stator-rotor interface and the mateface gap simulates the assembly feature between adjacent airfoils in an actual high pressure turbine stage. While the performance of the mateface and upstream slot has been studied for lower Mach number, no studies exist in literature for transonic flow conditions. Experiments were performed at the Virginia Tech's linear, transonic blow down cascade facility. Measurements were carried out at design conditions (isentropic exit Mach number of 0.87, design incidence) without and with coolant blowing. Upstream leakage flow of 1.0% coolant to mainstream mass flow ratio (MFR) was considered with the presence of mateface gap. There was no coolant blowing through the mateface gap itself. Cascade exit pressure measurements were carried out using a 5-hole probe traverse at a plane 1.0Cax downstream of the trailing edge for a planar geometry and two contoured endwalls. Spanwise measurements were performed to complete the entire 2D loss plane from endwall to midspan, which were used to plot pitchwise averaged losses for different span locations and loss contours for the passage. Results reveal significant reduction in aerodynamic losses using the contoured endwalls due to the modification of flow physics compared to a non contoured planar endwall. / Master of Science

The heat transfer characteristics through arrays of pin fins were studied for the further development of internal cooling methods for turbine airfoils. Low aspect ratio pin fin arrays were tested through a range of Reynolds numbers between 5000 and 30,000 to determine the effects of pin spacing as well as aspect ratio on pin and endwall heat transfer. Experiments were also conducted to determine the independent effects of pin spacing and aspect ratio on arrays with different flow incidence angles. The pin Nusselt numbers showed almost no dependence on pin spacing or flow incidence angle. Using an infrared thermogaphy technique, spatially-resolved Nusselt numbers were measured along the endwalls of each array. The endwall results showed that streamwise spacing had a larger effect than spanwise spacing on array-averaged Nusselt numbers. Endwall heat transfer patterns showed that arrays with flow incidence angles experienced less wake interaction between pins than arrays with perpendicular flow, which caused a slight decrease in heat transfer in arrays with flow incidence angles. The effect of flow incidence angle on array-average Nusselt number was greater at tighter pin spacings. Even though the pin Nusselt number was independent of pin spacing, the ratio of pin-to-endwall Nusselt number was dependent on flow conditions as well as pin spacing. The pin aspect ratio had little effect on the array-average Nusselt number for arrays with perpendicular flow; however, the effect of flow incidence angle on array-average Nusselt number increased as aspect ratio decreased. / Master of Science

A "leveling off" trend in NOx emissions with high amounts of steam addition has been observed in industrial gas turbine diffusion flame combustors. Experiments were performed to try to reproduce this trend in a laminar, opposed flow diffusion flame burner. Experiments were performed with Cli4, C2H4, CO, COIH2 (1:1), and COIH2 (1:2) as fuels. Both hydrocarbon fuels and non-hydrocarbon fuels were tested to study the contribution of the Fenimore mechanism to the "leveling off" trend. Probe sampling with chemiluminescent analysis was used to fmd NOx concentrations; Pt/PtRh thermocouples corrected for radiation losses were used to measure flame temperatures. The experiments reproduced the "leveling off" of NOx emissions, but a "leveling off" of temperatures also occurred. There were no significant differences in the results from the hydrocarbon and non-hydrocarbon fuels. The "leveling off" of NOx emissions is attributed to the "leveling off" of temperatures in the burner. It is not necessary to invoke the Fenimore mechanism to explain this trend. At least 55% of the NOx was eliminated from the flames using steam injection, which implies that at least 55% of the NOx was formed by the Zeldovich mechanism Evidence of Fenimore NO was provided by the fact that the existence of hydrocarbon coking on the fuel nozzle encouraged NOx production in all flames. / Master of Science

The performance of many engineering devices from power electronics to gas turbines is limited by thermal management. Pin fins are commonly used to augment heat transfer by increasing surface area and increasing turbulence. The present research is focused on but not limited to internal cooling of turbine airfoils using pin fins. Although the pin fins are not limited to a single shape, circular cross-sections are most common. The present study examines heat transfer from a single row of circular pin fins with the row oriented perpendicular to the flow. The configurations studied have spanwise spacing to pin diameter ratios of two, four, and eight. Low aspect ratio pin fins were studied whereby the channel height to pin diameter was unity. The experiments are carried out for a Reynolds number range of 5000 to 30,000. Heat transfer measurements are taken on both the pin and on the endwall covering several pin diameters upstream and downstream of the pin row. The results show that the heat transfer augmentation relative to open channel flow is highest for the smallest spanwise spacing for the lowest Reynolds number flows. The results also indicate that the pin fin heat transfer is higher than on the endwall. / Master of Science

The focus of this research is to numerically predict an infrared image of a jet engine exhaust plume, given field variables such as temperature, pressure, and exhaust plume constituents as a function of spatial position within the plume, and to compare this predicted image directly with measured data. This work is motivated by the need to validate Computational Fluid Dynamic (CFD) codes through infrared imaging. The technique of reducing the three-dimensional field variable domain to a two-dimensional infrared image invokes the use of an inverse Monte-Carlo ray trace algorithm and an infrared band model for exhaust gases. This dissertation describes an experiment in which the above-mentioned field variables were carefully measured. Results from this experiment, namely tables of measured temperature and pressure data, as well as measured infrared images, are given. The inverse Monte-Carlo ray trace technique is described. Finally, experimentally obtained infrared images are directly compared to infrared images predicted from the measured field variables. / Ph. D.

The effect of temporal variations in equivalence ratio on the NO_x emissions of a premixed methane-air flame was measured in a burner. The NO_x emissions are compared among steady flames with spatially uniform equivalence ratio distributions, steady flames with spatially nonuniform equivalence ratio distributions, and unsteady flames with temporal equivalence ratio fluctuations. Time-varying equivalence ratio was measured optically, time-varying temperatures were measured with thermocouples, and mean NO_x emissions were measured by probe sampling and a chemiluminescent analyzer. These measurements quantify the effect of temporal unsteadiness and spatial nonuniformity of equivalence ratio on NO_x emissions. For lean flames, both spatial nonuniformities and temporal fluctuations in equivalence ratio contribute to an increase in NO_x emissions with respect to steady uniform flames at the same mean flame temperatures. For lean flames, higher amplitude temperature fluctuations result in larger increases in NO_x with respect to steady flames. The dissertation also describes the optical technique for nonintrusive temporal measurements of equivalence ratio fluctuations and techniques for thermocouple compensation at frequencies up to 10 Hz. / Ph. D.

Most mature oil reservoirs or fields tend to perform below expectations, owing to high level of associated gas production. This creates a sub-optimal performance of the oil production surface facilities; increasing oil production specific operating cost. In many scenarios oil companies flare/vent this gas. In addition to oil production constraints, associated gas flaring and venting consists an environmental disasters and economic waste. Significant steps are now being devised to utilise associated gas using different exploitation techniques. Most of the technologies requires large associated gas throughput. However, small-scale associated gas resources and non-associated natural gas reserves (commonly referred to as stranded gas or marginal field) remains largely unexploited. Thus, the objective of this thesis is to evaluate techno- economic of gas turbine engines for onsite electric power generation called gas- to-wire (GTW) using the small-scaled associated gas resources. The range of stranded flared associated gas and non-associated gas reserves considered is around 10 billion to 1 trillion standard cubic feet undergoing production decline. The gas turbine engines considered for power plant in this study are based on simple cycle or combustion turbines. Simple cycle choice of power-plant is conceived to meet certain flexibility in power plant capacity factor and availability during production decline. In addition, it represents the basic power plant module cable of being developed into other power plant types in future to meet different local energy requirements. This study developed a novel gas-to-wire techno-economic and risk analysis framework, with capability for probabilistic uncertainty analysis using Monte Carlo simulation (MCS) method. It comprises an iterative calculation of the probabilistic recoverable reserves with decline module and power plant thermodynamic performance module enabled by Turbomatch (an in-house code) and Gas Turb® software coupled with economic risk modules with @Risk® commercial software. This algorithm is a useful tool for simulating the interaction between disrupted gas production profiles induced by production decline and its effect on power plant techno-economic performance over associated gas utilization economic life. Furthermore, a divestment and make- up fuel protocol is proposed for management of gas turbine engine units to mitigate economical underperformance of power plant regime experienced due to production decline. The results show that utilization of associated gas for onsite power generation is a promising technology for converting waste to energy. Though, associated gas composition can be significant to gas turbine performance but a typical Nigerian associated gas considered is as good as a regular natural gas. The majority of capital investment risk is associated with production decline both natural and manmade. Finally, the rate of capital investment returns decreases with smaller reserves.

Solid oxide fuel cell/gas turbine (SOFC/GT) hybrid systems harness the capability to operate nearly 15 to 20 percentage points more efficiently than standard natural gas or pulverized coal power plants. Though the performance of these systems is quite promising, a number of system integration challenges, primarily with regards to thermal transport, still remain. It is for that reason that the Hybrid Performance Project (HyPer) facility, a Hardware-in-the-Loop SOFC/GT hybrid simulator, was built at the National Energy Technology Laboratory in Morgantown, WV. The HyPer facility couples an actual gas turbine with a combination of hardware and software that are used to simulate an actual SOFC. The facility is used to empirically address the system integration issues associated with fuel cell/gas turbine hybrids. Through this dissertation project, the software component of the SOFC simulator was upgraded from a 0-D lumped SOFC model to a 1-D, distributed, real-time operating SOFC model capable of spatio-temporal characterization of a fuel cell operating with a gas turbine in a hybrid arrangement. Once completed and verified, the upgraded HyPer facility was used to characterize the impact of cold air by-pass and initial fuel cell load on electrochemical start-up in an SOFC/GT hybrid environment. The impact of start-up on fuel cell inlet process parameters, SOFC performance and SOFC distributed behavior are presented and analyzed in comparative manner. This study represents the first time that an empirical parametric study, characterizing system operation during electrochemical start-up has been conducted.

Brayton cycles are open gas turbine cycles extensively used in aviation and industrial applications because of their advantageous volume and weight characteristics. With the bulk of waste exhaust heat and engine emissions associated, there is need to be mindful of environmentally-friendliness of these engine cycles, not compromising good technical performance, and economic viability. This research considers assessment of power plants in helicopters, and aeroderivative industrial gas turbines combined-heat-and-power (ADIGT-CHP) in the petrochemical industry. Thus, it consists of two parts: part A focuses on performance analysis of helicopter gas turbines, while part B entails technoeconomic and environmental risk assessment of ADIGT-CHP in the petrochemical industry. The investigation encompasses comparative assessment of simple cycle (SC) and advanced gas turbine cycle options including the component behaviours and the environmental and economic analysis of the systems. The advanced cycles considered include: recuperated (RC), intercooled (IC), intercooled-recuperated (ICR), and low pressure compressor zero-staged (LPC-ZS), cycles. The helicopter engines are analysed and subsequently converted to small-scale ADIGT engines. Also, modelling combined-heat-and-power (CHP) performances of small-scale (SS), and large-scale (LS) ADIGT engines is implemented. More importantly, a large part of the research is devoted to developing a techno-economic model for assessing, predicting, and comparing viability of simple and advanced cycle ADIGT-CHP in the petrochemical industry in terms of net present value (NPV), internal rate of return (IRR), and simple payback period (SPBP). The techno-economic performances of the ADIGT-CHP cycles are measured against the conventional case of grid power plus on-site boiler. Besides, risk and sensitivity of NPV with respect to uncertain changes in grid electricity cost, gas fuel cost, emission cost, and electricity export tariff, are investigated. Two case studies underlie the development of the techno-economic model. One case study demonstrates the application of the model for large-scale (LS) ADIGT-CHP, and the other for small-scale (SS) ADIGT-CHP, all in the petrochemical industry. By so doing, techno-economic and environmental risk analysis framework (a multi-disciplinary preliminary design assessment tool comprising performance, emissions, economic, and risk modules) is adapted to ADIGT-CHP in the petrochemical industry, which is the aim of this research. The investigation and results led to the conclusions that advanced cycle helicopter and ADIGT engines exhibit higher thermal efficiencies than simple cycle, and that savings exist in operational costs of ADIGT-CHP above the conventional case. Thus, for both SS ADIGT-CHP, and LS ADIGT-CHP cases, all ADIGT-CHP cycles are profitable than the conventional case. For LS ADIGT- CHP category, the IC ADIGT-CHP is the most profitable, whereas for SS ADIGT-CHP category, the RC ADIGT-CHP is the most profitable. The contribution to knowledge of this research is the development of a technoeconomic model for assessing, predicting, and comparing viability of simple and advanced cycle ADIGT-CHP in the petrochemical industry in terms of NPV, SPBP, and IRR over the conventional case of grid power plus on-site boiler. A second contribution is the derivation of simple and advanced cycle small-scale ADIGT and ADIGT-CHP from helicopter engines. Cont/D.