There was developed a novel technological and constructive approach for the low-cost production of curved freeform formworks, which allow the production of single and double-curved fibre reinforced concrete. The scheduled approach was based on a flexible, asymmetrical multi-layered formwork system, which consists of glass-fibre reinforced plastic (GFRP). By using of the unusual anisotropic structural behavior, these GFRP formwork elements permitted a specific adjustment of defined curvature. The system design of the developed GFRP formwork was examined exhaustively. There were designed, numerically computed and produced prototypical curved freeform surfaces with different curvature radii. The fibre reinforced concrete had a compressive strength of 101.4 MPa and a 3-point bending tensile strength of 17.41 MPa. Beyond that, it was ensured that the TRC had a high durability, which has been shown by the capillary suction of de-icing solution and freeze thaw test with a total amount of scaled material of 874 g/m² and a relative dynamic E-Modulus of 100% after 28 freeze-thaw cycles.

There was developed a novel technological and constructive approach for the low-cost production of curved freeform formworks, which allow the production of single and double-curved fibre reinforced concrete. The scheduled approach was based on a flexible, asymmetrical multi-layered formwork system, which consists of glass-fibre reinforced plastic (GFRP). By using of the unusual anisotropic structural behavior, these GFRP formwork elements permitted a specific adjustment of defined curvature. The system design of the developed GFRP formwork was examined exhaustively. There were designed, numerically computed and produced prototypical curved freeform surfaces with different curvature radii. The fibre reinforced concrete had a compressive strength of 101.4 MPa and a 3-point bending tensile strength of 17.41 MPa. Beyond that, it was ensured that the TRC had a high durability, which has been shown by the capillary suction of de-icing solution and freeze thaw test with a total amount of scaled material of 874 g/m² and a relative dynamic E-Modulus of 100% after 28 freeze-thaw cycles.