This diploma thesis, following the bachelor's thesis, is devoted to the gas-liquid unit of a vehicle, as the central element of hydropneumatic suspension. The aim is to dimension and construct this component and integrate it together with other elements into a complex suspension system. Based on possible forms listed in the research section, regarding to current development trends, the form of the unit is chosen. The practical part begins with simulations comparing a hydropneumatic with a conventional suspension system. After solving this issue, it is possible to proceed to the dimensioning of the basic parameters of the unit and then to its construction, respecting the relevant strength calculations. The last step is to build a conceptual design of the whole hydropneumatic suspension system.

This thesis shows making of documentation for production powerfull wood-splitting machine for hardest forestal work. There are researched and soluted all phases of pre-production machine's lifecycle, also means analysis of conception, potentional risks and failures analysis and also definition of required properties. Based on those properties and results of analyses is possible to setting up condition which should be satisfied. At following part are descripted and shown features of machine-design . Main feature (component) of machine is its frame, also there are strenght analysis of frame. Machine movement features are mainly hydraulics pistons which are powered by asynchronous engine, whith alternative possibility movement by wheel tractor power-take off shaft or hydraulics output. There are performed all important properties. Working safety questions and high endurability of machine shold be also performed. At the end of work is realised conception and design study of forestal production system for wood processing with one universal source of energy – wheeled tractor.

Ziel dieser Arbeit war es, die Auswirkungen der im Kühlmittel von Leichtwasserreaktoren zur Reaktivitätssteuerung eingesetzten Borverbindungen auf Siedeprozesse – und damit indirekt auf die Wärmeabfuhr der Brennelemente – zu untersuchen. Bei den Siedeversuchen, die Gegenstand der vorliegenden Arbeit sind, wurde besonders auf eine realitätsnahe Annäherung an die Reaktorparameter Wert gelegt. Als Unterstützung zur Interpretation der Ergebnisse dienten eigene Messungen von signifikanten physikalischen Stoffdaten an wässrigen Borsäure- und Pentaboratlösungen. Die Siedeprozesse wurden in einer eigens für diese Analysen konzipierten und errichteten Versuchsanlage SECA unter Verwendung eines Leitfähigkeitsgittersensors sowie einer Hochgeschwindigkeitskamera bei Drücken von maximal 40 bar und Temperaturen bis zu 250 °C untersucht. Entsprechend der in den Untersuchungen gewonnenen Erkenntnis wird für reale Reaktoren fol-gendes angenommen: Die Anwesenheit von Borsäure hat keinen Einfluss auf großvolumige Sie-devorgänge im betrachteten Störfallszenario eines Druckwasserreaktors, und die Auswirkungen auf das unterkühlte Sieden sind vernachlässigbar gering. Es ist nicht zu erwarten, dass der Wärmeübergang von den Brennelementen an das Kühlmittel beeinflusst wird. Bei einer Einspeisung von Pentaborat in Siedewasserreaktoren kann jedoch davon ausgegangen werden, dass der Wärmeübergang durch eine Verkleinerung der Blasen verbessert wird. Weitere Untersuchungen bezüglich des Austrages von Pentaborat an der Phasengrenze sowie der Bildung von Schäumen sind jedoch notwendig, und es ist den Fragen nachzugehen, ob sich diese Schäume auch bei der Einspeisung von Pentaborat in einen Siedewasserreaktor bilden können und welche Auswirkungen diese auf die oberhalb des Kerns befindlichen Dampfabscheiderzyklone und Dampftrockner haben.

DYN3D is an best estimate advanced code for the three-dimensional simulation of steady-states and transients in light water reactor cores with quadratic and hexagonal fuel assemblies. Burnup and poison-dynamic calculations can be performed. For the investigation of wide range transients, DYN3D is coupled with system codes as ATHLET and RELAP5. The neutron kinetic model is based on the solution of the three-dimensional two-group neutron diffusion equation by nodal expansion methods. The thermal-hydraulics comprises a one- or two-phase coolant flow model on the basis of four differential balance equations for mass, energy and momentum of the two-phase mixture and the mass balance for the vapour phase. Various cross section libraries are linked with DYN3D. Systematic code validation is performed by FZR and independent organizations.

The transportation sector consumes around 70% of all petroleum in the US. In recent years, there have been improvements in the efficiency of the vehicles, and hybrid techniques that have been used to improve efficiency for conventional combustion vehicles. Hydraulic systems have been used as an alternative to conventional electric regenerative systems with good results. It has been proven that hydraulic systems can improve energy consumption in conventional combustion vehicles and in refuse collection vehicles. The control strategy has a large impact on the performance of the system and studies have shown the control strategy selection should be optimized and selected based on application. The performance of a hydraulic accumulator was compared with the performance of a set of ultracapacitors with the same energy storage capacity. The energy efficiency for the ultracapacitor was around 79% and the energy efficiency of the hydraulic accumulator was 87.7%. The power/mass ratio in the set of ultracapacitors was 2.21 kW/kg and 2.69 kW/kg in the hydraulic accumulator. The cost/power ratio is 217 US$/kW in the ultracapacitors and 75 US$/kW in the hydraulic accumulator. Based on these results, the hydraulic accumulator was selected as the energy storage device for the system. A testbench was designed, modeled, implemented to test the energy storage system in different conditions of operation. The experimental results of the testbench show how system can be actively controlled for different operating conditions. The operating conditions in the system can be adjusted by changing the number of rheostats connected to the electric generator. Different variables in the system were measured such as the angular shaft speed in the hydraulic pump, the torque and speed in the hydraulic motor, the pressure in the system, the flow rate, and the current and voltage in the electric generator. The control algorithm was successfully implemented, the results for the pressure in the system and the angular speed in the electric generator show how the control system can follow a desired reference value. Two different controllers were implemented: one controller for the pressure in the system, and one controller for the speed.

<p>The electrification trend affecting off-road vehicles is paving the way toward dedicated electrified hydraulic actuation systems. Although traditional centralized fluid power architectures are still utilized in many applications for low cost, power density, and reliability, nowadays emission policy results in an increasing interest in developing electro-hydraulic actuator (EHA) solutions. EHAs enable non-throttling actuation and energy recuperation during overrunning loads, leading to higher transmission efficiency and lower fuel consumption. These features in energy efficiency make EHAs competitive in meeting emission regulations compared to conventional hydraulic solutions.</p> <p>The key challenge in developing the EHA solution comes from the high cost and space requirements, especially for the adoption of self-contained EHAs in mobile applications. In this study, two architectures for the EHA are proposed, a closed-circuit architecture and an open-circuit one, to determine the most practical and efficient configuration. The most effective open-circuit architecture with distributed concepts is further investigated for implementation, which requires less modification of the mechanical structures and performs more efficiently than the closed-circuit alternative. The proposed EHA is driven by an electro-hydraulic unit (EHU) consisting of a variable-speed electric motor and a fixed-displacement hydraulic pump, which is relatively cost-effective. A novel hydraulic configuration is proposed, which allows the EHA to cover full-speed operating ranges in four quadrants. </p> <p>To verify the EHA design, the behavior of the proposed system should be predicted prior to costly experiments and demonstrations. For this purpose, an integrated simulation model is developed based on the lumped parameter approach in the Amesim environment. The model includes the electric system, the hydraulic system, and the mechanism to be implemented, which are capable of flexible analysis of functionality, efficiency, and thermal performance.</p> <p>In this work, a dedicated test rig for EHA testing is developed. The test rig can help verify EHA performance, test the control algorithm, and diagnose errors before implementing the system on real applications. The experimental results from the test rig also validate the simulation model. An independent load drive of the test rig allows testing all possible  loading conditions of the proposed EHA, thus demonstrating the energy performance in four quadrants. Thermal behavior is investigated with long duty cycles to determine the need for additional cooling equipment. After the validation of the hydraulic configuration, a power electronics setup is added to the test rig, which allows to drive the EHA system with the novel designed EHUs. Validation on the test platform paves the way for implementation in a vehicle. </p> <p>As a final step, the proposed EHA system is implemented in a reference vehicle, a Case New Holland TV380 skid steer loader. A novel designed EHU is adopted to drive the system for technology demonstration. The energy savings capacity of the EHA is investigated in comparison to the baseline measurements of the traditional open-center hydraulic architecture. The impressive savings from the reduction of throttling losses and energy recovery guide the possible commercialization of such EHAs in mobile hydraulic applications. The controller design of the implemented EHA system is investigated with the aim of improving the dynamic performance, e.g., reducing damping oscillation. Basic power management strategies are also studied to integrate EHA with the power train of current hydraulic machines. Regarding future work, based on this research but not within the scope of this study, the proposed EHA system can be adopted with different types of prime movers, such as axial piston machines as the hydraulic part of an EHU. Furthermore, the design approach proposed in this study can help resize the EHA system for other applications with different loading conditions and power requirements, and the energy savings capability can be further investigated. With this, a comprehensive market analysis will be performed for the commercialization of EHA. </p>

Tribology has been recognized as a very important discipline in different branches of industry because almost every mechanical system has some moving parts. Due to the relative motion between these different mechanical parts, a variety of contacts are formed, and they are very often lubricated with oil. Environmental protection and ecological awareness are becoming increasingly important, which in turn has resulted in the shift to a low-carbon society, making water more interesting as a possible lubricant. On the one hand, water is less environmentally damaging as a lubricant than oil, but on the other hand, water has very poor lubrication properties, as its viscosity is 100 times lower than the viscosity of oil. These limitations might be overcome by appropriate surface engineering (e.g., diamond-like carbon, DLC). Tribological tests were performed in oil and water for two different contacts. Steel/steel and steel/DLC were investigated. DLC was recognized as a very promising solution, which ensures low friction and low wear. DLC was deposited on a real hydraulic part in an orbital hydraulic motor and tested under real industrial conditions. The overall efficiency of the hydraulic motor was measured.

Biped robots with serial links driven by an electric motor experience problems because the motor and transmission are installed in each joint, causing the legs to become very heavy. Previous solutions involved robots using servo valves, a type of highly responsive proportional valve. However, high supply pressure is necessary to realize high responsiveness and the resulting energy losses are large. To address this problem, we proposed a hydraulic direct-drive system in which the pump controls the cylinder meter-in flow, while a proportional valve controls the meter-out flow. Furthermore, our hydraulic interlocking drive system connects two hydraulic direct-drive systems for biped humanoid robots and concentrates the pump output on one side cylinder. The meter-in flow rate of the other side cylinder is controlled by the meter-out flow rate of the cylinder on which the pump is concentrated. A comparison of the walking simulation performance with that of the conventional independent system shows that our proposed system reduces the motor output power by 24.3%. These results prove the feasibility of constructing a two-legged robot without having to incorporate highly responsive servo valves.

Automation of mobile construction and agricultural equipment has gained wide acceptance based on increases in productivity, safety, and precision; while also helping upskill operators. On construction equipment, after-market automation of earthmoving crawler dozers and graders has driven a conversion of machines to electro-hydraulic (EH) implement control and integration into digital worksites. Unlike the aforementioned machines, conversion of the excavator into a semi or fully autonomous machine presents significant challenges due to kinematics, variable loads, non-linear multi-function of implements, safety, and robustness. The present work demonstrates the retrofit of a pilot-operated 21-ton excavator and development of automated controls to address these challenges. The operator pilot joysticks and existing hydraulic system were retained, while adding capability for autonomous functionality with integrated hardware, controls, and kinematic solvers within a production viable environment. Autonomous features for path planning, multi-function actuator velocity control, EH controls, and safety were developed to prove the value of precise and low latency control hardware for EH excavator operation.

In this paper, electrification of hydraulic systems is proposed using high-efficiency permanent magnet (PM) motors and wide bandgap power electronic drives. Direct driven hydraulics (DDH) is selected because of its higher efficiency compared to other conventional technologies such as valve-controlled systems. The DDH is directly driven by a servomotor. The ratings and design guidelines for a servomotor used in DDH applications are provided in this paper. Specifically, a surface permanent magnet synchronous machine (SPMSM) is designed. Finally, a state-of-the-art inverter using silicon carbide wide bandgap devices are designed for high performance operation.