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Induction motors (IM) find widespread use in modern industry and for this reason they have been subject to a significant amount of research interest in recent times. One particular aspect of this research is the fault detection and diagnosis (FDD) of induction motors for use in a condition based maintenance (CBM) strategy; by effectively tracking the condition of the motor, maintenance action need only be carried out when necessary. This type of maintenance strategy minimises maintenance costs and unplanned downtime. The benefits of an effective FDD for IM is clear and there have been numerous studies in this area but few which consider the problem in a practical sense with the aim of developing a single system that can be used to monitor motor condition under a range of different conditions, with different motor specifications and loads. This thesis aims to address some of these problems by developing a general FDD system for induction motor. The solution of this problem involved the development and testing of a new approach; the adaptive mixed-residual approach (AMRA). The main aim of the AMRA system is to avoid the vast majority of unplanned failures of the machine and therefore as opposed to tackling a single induction motor fault, the system is developed to detect all four of the most statistically prevalent induction motor fault types; rotor fault, stator fault, air-gap fault and bearing fault. The mixed-residual fault detection algorithm is used to detect these fault types which includes a combination of spectral and model-based techniques coupled with particle swarm optimisation (PSO) for automatic identification of motor parameters. The AMRA residuals are analysed by a fuzzy-logic classifier and the system requires only current and voltage inputs to operate. Validation results indicate that the system performs well under a range of load torques and different coupling methods proving it to have significant potential for use in industrial applications. / The full-text was made available at the end of the embargo period on 29th Sept 2017.

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The world is continually changing towards more energy efficient alternatives and less pollution. For the traction market, electric powertrains have become the go-to method, superior to both steam and diesel-electric hybrid systems. For subways and trams the natural development now is towards smaller motors with high power output, the goal is to use as much space as possible for the passengers and keep the performance of a larger motor setup. One problem with increasing the power density of the motors is that the accumulated heat from losses also increases per volume. All motors have different efficiency and different limits on temperatures in different parts. For this project a closed, self-ventilated traction motor with axis height 250mm (CSV250) was evaluated. The motor has an input power just above 140kW and the identified limiting factor is the temperature of the bearings, specifically the front bearing located at the fan side of the motor.   An already existing and partly validated ANSYS MotorCAD model was used for full system overview and as a guide to build a COMSOL Multiphysics model of the motor rotor. The COMSOL model could be effectively changed to represent different configurations of the solution. The COMSOL solver is based on the finite element method, FEM, whereas the MotorCAD model is built as a thermal network with lumped parameter method, LPM.    The proposed solution to the high temperature is implementation of heat-pipes in strategic positions. This project only contains evaluation of heat-pipes positioned in the center of the shaft deployed in three different configurations: a short heat-pipe transferring heat from the bearing to the fan, a long heat-pipe transferring heat from the active rotor parts to the fan and a long heat-pipe similar to previous case but with the heat-pipe insulted at the bearing section. The simulations yield performance specifications for the solution design that will give the expected result, complemented with theory this can then give the full appliable solution to the specified problem.   For the short heat-pipe case a decrease in temperature form 116.5 to 96.5°C was achieved in the front bearing by increasing the heat-transfer from the bearing towards the fan with 84.4W. This is well under the preferred temperature of maximum 110°C. In the long heat-pipe case a total of 360W was dispersed through the fan and this lowered the highest temperature point in the rotor from 172.2 to 160.8°C but with the negative effect of increasing the temperature of the front bearing. In the third case the insulation of the long heat-pipe in the bearing section managed to lower this increased temperature from 130.4 to 122.4°C while 360W were still transferred through to the fan. This is under the absolute maximum at 130°C but over 110°C. The results point towards the possibility to increase power density and keeping temperatures manageable using heat-pipes but further work and experiments is needed to prov the concept.

This thesis describes new methods of evaluating the efficiency of three-phase induction machines using synthetic loading. Synthetic loading causes the induction machine to draw full-load current without the need to connect a mechanical load to the machine's drive shaft. The synthetic loading methods cause the machine to periodically accelerate and decelerate, producing an alternating motor-generator action. This action causes the machine, on average over each synthetic loading cycle, to operate at rated rms current, rated rms voltage and full-load speed, thereby producing rated copper losses, iron loss and friction and windage loss. The excitation voltages are supplied from a PWM inverter with a large capacity DC bus capable of supplying rated rms voltage. The synthetic loading methods of efficiency evaluation are verified in terms of the individual losses in the machine by using a new dynamic model that accounts for iron loss and all parameter variations. The losses are compared with the steady-state loss distribution determined using very accurate induction machine parameters. The parameters were identified using a run-up-to-speed test at rated voltage and the locked rotor and synchronous speed tests conducted with a variable voltage supply. The latter tests were used to synthesise the variations in stator leakage reactance, magnetising reactance and the equivalent iron loss resistance over the induction machine's speed range. The run-up-to-speed test was used to determine the rotor resistance and leakage reactance variations over the same speed range. The test method results showed for the first time that the rotor leakage reactance varied in the same manner as the stator leakage and magnetising reactances with respect to current. When all parameter variations are taken into account there is good agreement between theoretical and measured results for the synthetic loading methods. The synthetic loading methods are applied to three-phase induction machines with both single- and double-cage rotors to assess the effect of rotor parameter variations in the method. Various excitation waveforms for each method were used and the measured and modelled efficiencies compared to conventional efficiency test results. The results verify that it is possible to accurately evaluate the efficiency of three-phase induction machines using synthetic loading.

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The first part of this paper presents general information about electromagnetic designing of an induction motor. Focus is on explanation of individual designing aspects and their effects on final motor parametres. Design principles for magnetic cores, slot dimensioning, stator winding and rotor squirrel cage are presented. Second chapter presents complete analytical computation of a given induction motor. Firstly several parametres need to be selected. Then sizing of stator and rotor is conducted. Secondly steady state equivalent parametres and related operating characteristics are computed. Following chapter consinsts of three final designs. In the last chapter results of mechanical analysis are presented.

Thesis (PhD (Electrical and Electronic Engineering))--University of Stellenbosch, 2011. / ENGLISH ABSTRACT: The multiphase induction machine drive has been under investigation for the last half century. Although it offers several attractive advantages over the conventional three-phase induction machine drive, it is restricted to highly specialised applications. One aspect of the multiphase induction machine drive is the complexity of the control algorithm for decoupled flux and torque control. The complexity, arising from the required coordinate transformations, increases with increase in the number of phases of the machine. Recently, a method that allows the control of a six-phase induction machine drive without any coordinate transformations was developed and tested. This new control technique allows the control of the machine to be similar to that of dc machines through the use of special trapezoidal-shaped stator current waveforms. These stator phase current waveforms consist of field (flux) and torque current components, with flat-topped amplitudes allowing a stator phase to act alternately in time as either a flux or a torque producing phase. The idea is to have a number of stator phases acting as flux producing phases, whilst the remaining phases act as torque producing phases at each time instance. This dissertation takes a further step in the research on this particular control technique. As the control method relates directly to the brush-dc machine operation, in this dissertation, the control method is defined as a “brush-dc equivalent” (BDCE) control method. First, in this dissertation, a simple analytical method is developed to determine a defined optimal ratio of the number of field to the number of torque phases of a multiphase induction machine that utilises trapezoidal stator current waveforms. The method is applied to induction machines with up to fifteen stator phases. Finite element analysis is used to verify the validity of the developed criterion and to verify the square-like air gap flux density. Secondly, in this dissertation, an analytical method for predicting and evaluating the rotor bar current waveform of a cage multiphase induction machine is proposed. The method is based on the Fourier transform and the winding function theory under linear condition assumptions. The method also allows for the calculation of the electromagnetic torque and rotor bar losses. Skin effect is considered in the calculation of the rotor bar resistance of the machine. Again, finite element analysis is used to verify the analytically calculated results. The developed method can be expanded and used to evaluate the rotor current waveform of any multiphase induction machine supplied with any stator current waveforms. The BDCE control method is implemented on a prototype nine-phase cage-rotor induction machine drive. A nine-phase inverter and control system are developed for supplying the nine-phase induction machine with the trapezoidal stator current waveforms. Rotor current waveform measurements are taken on a specially designed rotor to verify the analytically predicted waveform. The linear relationship of the developed torque and torque current of the proposed BDCE control method is verified through measurements. Through the comparison of analytical calculated results with finite element calculated and measured results, it is shown in this dissertation that the developed analytical techniques can be used in the design and performance analysis of multiphase induction machines. Also, from the results, it is clear that the new control technique works remarkably well even in the flux weakening region. However, outstanding aspects, such as efficiency and generated torque quality of the proposed drive still need to be investigated further. / AFRIKAANSE OPSOMMING: Die multifase induksiemasjien aandryfstelsel word in die laaste halwe eeu al in navorsing ondersoek. Alhoewel dit verskeie aantreklike voordele bied bo die konvensionele driefase induksiemasjien aandryfstelsel, is dit beperk tot hoogs gespesialiseerde aanwendings. Een aspek van die multifase induksiemasjien aandryfstelsel is die kompleksiteit van die beheer algoritme vir ontkoppelde vloed en draaimoment beheer. Die kompleksiteit, wat voortspruit uit die vereiste koördinaat transformasies, neem toe met toename in die aantal fases van die masjien. Onlangs is 'n metode wat die beheer van ’n sesfase induksiemasjien sonder enige koördinaat transformasies doen, ontwikkel en getoets. Hierdie nuwe beheertegniek maak die beheer van die masjien soortgelyk aan dié van GS masjiene deur die gebruik van spesiale trapezium-vormige statorstroom golfvorms. Hierdie stator fasestroom golfvorms bestaan uit veld- (vloed-) en draaimoment-stroom komponente met plat amplitudes, sodat 'n statorfase om die beurt in tyd optree as óf' ’n vloed of 'n draaimoment genereerde fase. Die idee is om 'n aantal statorfases te hê wat as vloed genereerde fases dien, terwyl die oorblywende fases as draaimoment genereerde fases optree op enige tydstip. Hierdie tesis neem 'n verdere stap in die navorsing op hierdie spesifieke beheertegniek. Met die beheermetode wat direk verband hou met borsel-GS masjien werking, word in hierdie proefskrif die beheermetode as 'n "borsel-GS ekwivalente" ["brush-DC equivalent" (BDCE)] beheermetode gedefinieer. In die eerste plek word in hierdie proefskrif 'n eenvoudige analitiese metode ontwikkel om ’n gedefinieerde optimale verhouding van die aantal veld tot die aantal draaimoment fases van 'n multifase induksiemasjien te bepaal, wat van trapesoïdale statorstroom golfvorms gebruik maak. Die metode word toegepas op induksiemasjiene met tot vyftien statorfases. Eindige element analise is gebruik om die geldigheid van die ontwikkelde kriterium te verifieer en om die vierkantvormige luggaping vloeddigtheid te verifieer. In die tweede plek word in hierdie proefskrif 'n analitiese metode vir die voorspelling en evaluering van die rotorstaafstroom golfvorm van 'n kourotor multifase induksiemasjien voorgestel. Die metode is gebaseer op die Fourier transform en die wikkelingsfunksie teorie onder lineêre-toestand aannames. Die metode wend hom ook daartoe tot die berekening van die elektromagnetiese draaimoment en rotorstaafverliese. Die huideffek word in ag geneem in die berekening van die rotorstaafweerstand van die masjien. Weereens is eindige element analise gebruik om die analitiese berekende resultate te verifieer. Die ontwikkelde metode kan uitgebrei en gebruik word om die rotorstroom golfvorm van van enige multifase induksiemasjien te evalueer wat gevoer word met enige statorstroom golfvorms. Die BDCE beheermetode is toegepas op 'n prototipe negefase kourotor induksiemasjien. 'n Negefase omsetter en beheerstelsel is ontwikkel vir die toevoer van die trapesoïdale statorstroom golfvorms aan die negefase induksiemasjien. Die rotorstroomgolfvorm metings is geneem op 'n spesiaal ontwerpte rotor om die analitiese voorspelde golfvorm te verifieer. Die lineêre verwantskap tussen die ontwikkelde draaimoment en draaimomentstroom van die voorgestelde BDCE beheermetode is geverifieer deur metings. Deur die analitiese berekende resultate met die eindige element berekende en gemete resultate te vergelyk, wys hierdie proefskrif dat die ontwikkelde analitiese tegnieke gebruik kan word in die ontwerp en werkverrigting analise van ’n multifase induksiemasjien. Vanuit die resultate is dit ook duidelik dat die nuwe beheertegniek besonder goed werk, selfs in die vloedverswakking spoedgebied. Egter, uitstaande aspekte soos effektiwiteit en genereerde draaimoment kwaliteit van die voorgestelde aandryfstelsel moet nog verder ondersoek word.