<p> Promoted and supported catalysts were studied with an electron probe microanalyzer. Investigations we re made on promoted fused iron ammonia synthesis catalysts regardirlg the general morphology of the catalysts, the distribution of promoters, and the reduction and poisoning processes . The effect of the promoters on the reduction process , the effect of the impurity silica on the promoter distributions and the nature of the poisoning are discussed. Supported catalysts were prepared by impregnating porous y-alumina spheres with solutions of chromium and/or copper compounds. Concentration profiles for chromium and/or copper , i.e., concentration as a function of distance from the center, were determined on sectioned spheres. Different distributions of these elements on the alumina support were obtained by varying the chemical used, the concentration and the amount of the solution impregnated. Explanations are given for the physical and chemical processes involved during the impregnation . The amount of chromium or copper impregnated is compared with the amount present in each particle. </p> / Thesis / Doctor of Philosophy (PhD)

Inconel 718 is a high nickel content superalloy possessing high strength at elevated temperatures and resistance to oxidation and corrosion. The non-traditional manufacturing process of wire-electrical discharge machining (EDM) possesses many advantages over traditional machining during the manufacture of Inconel 718 parts. However, certain detrimental effects are also present. The top layer of the machined surface is melted and resolidified to form what is known as the recast layer. This layer demonstrates microstructural differences from the bulk workpiece, resulting in altered material properties. An experimental investigation was conducted to determine the main machining parameters which contribute to recast layer formation in wire-EDM of Inconel 718. It was found that average recast layer thickness increased with energy per spark, peak discharge current, current pulse duration, and open-voltage time and decreased with sparking frequency and table feed rate. Over the range of parameters tested, the recast layer was observed to be between 5 and 10 μm in average thickness, although highly variable in nature. Surface roughness of the cut parts showed an increase with energy per spark. Electron Probe Microanalysis (EPMA) revealed the recast layer to be alloyed with elements from the wire electrode. X-ray diffraction testing showed the residual tensile stresses evident near the cut surface to decrease with energy per spark. Additionally, nano-indentation hardness testing indicated that the recast layer is reduced in hardness and elastic modulus compared to the bulk material. Vibratory tumbling was found to be a moderately effective post-processing tool for recast layer removal when using pre-formed ceramic abrasive media or fine grained aluminum oxide.