In this study, novel lamination techniques are introduced for the coating of fabrics in order to enhance their ballistic/needle penetration resistance properties. Pressure sensitive adhesive (PSA) was used to create flexible ballistic composite panels with ultra-high molecular weight polyethylene (UHMWPE) fabric. An increase in processing pressure from 0.1 to 8 MPa significantly improved the ballistic performance against 9 mm FMJ ammunition of UHMWPE composite. The number of layers required to stop the bullet were reduced from 45 to 22 layers after lamination without a significant increase in stiffness. The backface signature (BFS) was reduced from 19.2 mm for the 45 layer neat samples to 11.7 mm for the 25 layer laminated samples pressed at 8 MPa. The second lamination technique used patterned thermoplastic hot film to create flexible UHMWPE composite laminates. Hexagonal patterns were cut through a heat transfer vinyl carrier sheet using a vinyl cutter and was used as a mask between the UHMWPE fabric and hot film during heat treatment in order to have the fabric coated only on those regions. The patterns had a nominal diameter of 27.9 mm with a 1 mm gap between each region. A significant improvement in the ballistic performance of UHMWPE fabric is observed after coating each individual layer with patterned hot film and 25 layers of laminated fabric were sufficient to stop a .357 magnum FMJ ammunition compared to unlaminated neat fabric which required 45 layers to stop the bullet. Patterning of the hot film did not negatively affect the ballistic performance of the composite laminates whilst increasing their flexibility in relation to using plain hot film with no patterning involved. It resulted in a 21% increase in bending angle of the 25 layer samples v and 9.5% reduction in bending length of the single plies which both relate to greater flexibility because a higher bending angle and lower bending length correlates to more flexibility. The same technique of patterning of hot film is used in the lamination of woven cotton fabric to enhance needle penetration resistance properties whilst maintaining the flexibility. Patterns used in this study were either hexagonal or a combination of hexagons and triangles and the nominal diameter ranged from 2.6-13.5 mm. The lamination significantly improved the 25G hypodermic needle penetration resistance of the fabric. By increasing the number of laminated fabric plies from 1 to 2, the needle resistance force increased by up to 150%. However, in comparison to just one layer, the flexibility decreased by about 12% to 26% for two and three layers, respectively. It was observed that reducing the sizes of the patterns improved the flexibility of the samples by up to 30% without compromising the needle penetration resistance. / Thesis / Master of Applied Science (MASc)

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The application of Cerium oxide nanoparticles (CNPs) for therapeutic purposes requires a stable dispersion of nanoparticles in biological environment. The objective of this study is to tailor the properties of polyelectrolyte coated CNPs as a function of molecular weight to achieve a stable and catalytic active dispersion. This was achieved by coating CNPs with polyacrylic acid (PAA) which increased the dispersion stability of CNPs and enhanced the catalytic ability. The stability of PAA coating was analysed using the change in the Gibbs free energy computed by Langmuir adsorption model. The adsorption isotherms were determined using soft particle electrokinetics which overcomes the challenges presented by other techniques. The Gibbs free energy was highest for PAA coated CNPs by 250 kg/mole indicating the most stable coating. The free energy for PAA 100 kg/mole coated CNPs is 85% lower than the PAA250 coated CNPs. This significant difference is caused by the strong adsorption of PAA100 on CNPs. Catalytic activity of PAA-CNPs is accessed by the catalase enzymatic activity of nanoparticles. The catalase activity was higher for PAA coated CNPs as compared to bare CNPs which indicated preferential adsorption of hydrogen peroxide induced by coating. Apart from PAA coating the catalase activity is also affected by the structure of the coating layer.

京都大学 / 新制・課程博士 / 博士(工学) / 甲第24643号 / 工博第5149号 / 新制||工||1983(附属図書館) / 京都大学大学院工学研究科化学工学専攻 / (主査)教授 河瀬 元明, 教授 大嶋 正裕, 教授 佐野 紀彰 / 学位規則第4条第1項該当 / Doctor of Philosophy (Engineering) / Kyoto University / DFAM

Regardless of the simplicity in molecular structure, polyethylene is used in high-performance applications such as medical prostheses and ballistics. Recent advancements in homogeneous catalysis produced UHMWPE in the low-entangled or dis-entangled state that allowed solvent-free-solid-state processing to achieve ultimate mechanical properties ever achieved for a synthetic polymer. Although several homogeneous complexes are known to produce dis-UHMWPE, existing major challenges are uncontrolled nascent polymer morphology, as a consequence reactor fouling/wall sheeting. In such a scenario, a heterogeneous catalyst that can produce dis-UHWMPE to an extent that the characteristics and properties equivalent to that obtained in homogeneous condition, remains an open challenge. The thesis will discuss the know-how for the synthesis of dis-UHMWPE via heterogeneous route to facilitate industrial production by following fundamental understanding of polymerization catalysis, physics, processing, and testing. In this thesis, in-situ formed nano activator/support MgClx/EtnAly(2-ethyl-1-hexoxide)z is employed with a highly active bis[N-(3-tert-butylsalicylidene)pentafluoroanilinato] titanium (IV) dichloride (Cat. 1) for synthesis of dis-UHMWPE. In addition, the relatively easy formation of the MgClx/RnClmAly(OR’) activators/supports allows tailoring by the selection of different aluminum-alkyls and alcohols, giving access to a variety of co-catalysts. This investigation resulted in UHMWPE having Mw from 3 to an unprecedented 43 M g/mol and Ð from 3 to 38 with very high activities up to 2750 kgPE molcat.-1 bar-1 h-1. The adopted route resulted in nano-support that allows tailoring of the entangled state and control over the nascent morphology without reactor fouling, thus providing feasibility of pursuing the polymerization via a continuous process. The nascent polymer shows formation of single crystals of linear UHMWPE and is suggestive of the low-entangled state. The topological differences, with the commercial entangled sample, are identified solid-state NMR, DSC, and rheology. The disentangled crystals allowed desired chain orientation for securing unprecedented tensile modulus (>200 N/tex) and tensile strength (>4.0 N/tex) via solid-state processing. Additionally, the investigation of creep response in the uniaxial tapes has revealed strong influence of molecular weight and entanglement density. These unique characteristics and unprecedented mechanical properties are equivalent to that perceived using a homogeneous catalysis and are the first of their kind achieved for a polymer synthesized using a heterogeneous catalysis.

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<p>The controlled synthesis of functional low molecular weight polyethylene and polyethylene mimics is important in tuning polymer properties and is of great industrial interests. Living polymerization is a method that allows for precise control in polymer structure. Although high molecular weight polymers with controlled structures can be efficiently produced via living polymerization, the production of low molecular weight polymers faces the challenges of the use of large amounts of expensive catalyst and the broadening of polydispersity.</p> <p>The synthesis of well-defined functional low molecular weight polyethylene and polyethylene mimics is studied. Promising polymerization systems, including living ring opening metathesis polymerization (ROMP), living coordination polymerization, coordinative chain transfer polymerization (CCTP), and living C1 polymerization, are identified and are analyzed based on product properties, efficiency, cost, and safety.</p> <p>Within the identified systems, living ROMP is selected for study due to the industrial relevance of ROMP polymers, the availability of raw materials, and the ease of reaction setup. The efficiency of ROMP is challenged by polydispersity broadening resulting from slow initiation and poor reactor volume efficiency due to its implementation as a solution polymerization process. The challenges are addressed by the use of excess phosphine and the realization of ROMP as a bulk polymerization process.</p> <p>Experimental results demonstrate that bulk ROMP with and without phosphines yield product with similar or enhanced molecular weight distribution control as solution ROMP. Kinetic studies confirm living polymerization behaviour of bulk ROMP. A mathematical model is developed for the first time using method of moments to describe the kinetics and development of molecular weight distribution of ROMP. The model is a useful tool in preliminary research and commercialization of ROMP. The success of bulk ROMP and the development of a representative model yield ROMP as a promising method for the production of low molecular weight polymers with controlled architecture.</p> / Master of Applied Science (MASc)