The increasing demand for powerful miniaturized products for all industrial applications has prompted the industry to develop new and innovative manufacturing processes to fabricate miniature parts. One of the major challenges facing the industry is the dynamic market which requires continuous improvements in design and fabrication techniques. This means providing products with complex features while sustaining high functionality. As a result, microfabrication has gained a wide interest as the technology of the future, where tabletop machine systems exist. Microforming processes have the capability of achieving mass production while minimizing material waste. Microforming techniques can produce net-shape products with intricacy in fewer steps than most conventional microfabrication processes. Despite the potential advantages, the industrial utilization of microforming technology is limited. The deformation and failure modes of materials during microforming is not yet well understood and varies significantly from the behavior of materials in conventional forming operations. In order to advance the microforming technology and enable the effective fabrication of microparts, more studies on the deformation and failure of materials during microforming are needed. In this research work, an effort to advance the current status of microforming processes for technologies of modern day essentials, is presented. The main contribution from this research is the development of a novel method for characterizing thin sheet formability by introducing a micro-mechanical bulge-forming setup. Various aspects of analyzing microscale formability, in the form of limiting strains and applied forces, along with addressing the well known size effects on miniaturization, were considered through the newly developed method. A high temperature testing method of microformed thin sheets was also developed. The aim of high temperature microforming is to study the material behavior of microformed thin sheets at elevated temperatures and to explore the capability of the known enhancement in formability at the macroscale level. The focus of this work was to develop a better understanding of tool-sheet metal interactions in microforming applications. This new knowledge would provide a predictive capability that will eliminate the current time-consuming and empirical techniques that, and this in turn would be expected to significantly lower the overall manufacturing cost and improve product quality.

In sheet metal forming operations the life length of the production equipment islargely dependent on the wear of the tools that are in direct contact with the sheet.One form of adhesive wear where some sheet material gets transferred to the tool, alsoknown as galling, is the most common cause of tool failure. The transferred materialsticks firmly to the tool and will scratch subsequent sheets and increase friction, renderingthem anywhere from aesthetically unsightly to completely ripped apart. Withcareful combination of several parameters the tools production life can be significantlyextended. The surface preparation of the tools has a large influence on the tool life, thesurface has to be smooth and yet not without texture. It was shown in strip reductiontesting that the orientation as well as the depth of the surface texture left by polishinginfluenced the tool life and that a texture perpendicular to the sliding direction was toprefer. The geometry of the forming tool is also a parameter to take into account as itinfluences the tool life not only by changing the contact pressure but also in itself. Ina sliding against flat sheet test rig a lower contact pressure increased the sliding distanceto galling. When two different geometries were compared at the same contactpressure it was found that there was a difference in tool life. As to the tool itself thematerial it’s made of influences the wear rate and tool life. Different tool steels wasinvestigated in sliding wear against metal sheets; Vancron 40 performed better thanVanadis 6 and S290PM performed better than a AISI M2 grade steel.

The laminated system processed using FusionTM technology is reported to contain a compositional gradient between the different layers. The interface region exhibits various precipitation characteristic during the subsequent heat treatment. The precipitation behavior at the interface region and core layer of a laminated AA3xxx-AA6xxx alloy system is investigated and discussed. The precipitation hardening capacity at the interface region is shown to scale with the existing compositional gradient. TEM observations reveal the precipitates at the interface region with a larger size and a lower number density than those at the core layer. A yield strength model developed for bulk AA6xxx series is employed to predict precipitate hardening behavior of the laminated sheet, and the modeling result shows an agreement with the measured values using a mass correction. The annealing behavior of the laminated system is investigated in a wide temperature range and at various deformation levels. The size and aspect ratio of the recrystallized grains are found to be determined by the interaction between recrystallization and precipitation, and by dissolution/coarsening of pre-existing precipitates. Under the condition of a low annealing temperature and a high deformation level, recrystallization initiates first at the interface region and then progresses into the core layer along the compositional gradient. The preferential onset of recrystallization at the interface is attributed to a higher driving pressure and a lower Zener drag pressure due to a low volume fraction of precipitates. Nucleation from large particles and grain boundaries is found to be operative nucleation mechanism in this system.

A large inventory of low rise masonry buildings in Canada and elsewhere in the world were built using unreinforced or partially reinforced load bearing wall. The majority of existing masonry structures is deficient in resisting seismic force demands specified in current building codes. Therefore, they pose significant risk to life safety and economic wellbeing of any major metropolitan centre. Because it is not economically feasible to replace the existing substandard buildings with new and improved structures, seismic retrofitting remains to be an economically viable option. The effectiveness of surface bonded carbon fiber-reinforced polymer (CFRP) sheets in retrofitting low-rise load bearing masonry walls was investigated in the current research project. The retrofit technique included the enhancements in wall capacity in shear and flexure, as well as anchoring the walls to the supporting elements through appropriate anchorage systems. Both FRP fan type anchors and steel sheet anchors were investigated for elastic and inelastic wall response. One partially reinforced masonry (PRM) wall and one unreinforced masonry (URM) wall were built, instrumented and tested under simulated seismic loading to develop the retrofit technique. The walls were retrofitted with CFRP sheets applied only on one side to represent a frequently encountered constraint in practice. FRP fan anchors and stainless steel sheet anchors were used to connect the vertical FRP sheets to the wall foundation. The walls were tested under constant gravity load and incrementally increasing in-plane deformation reversals. The lateral load capacities of both walls were enhanced significantly. The steel sheet anchors also resulted in some ductility. In addition, some small-scale tests were performed to select appropriate anchor materials. It was concluded that ductile stainless steel sheet anchors would be the best option for brittle URM walls. Analytical research was conducted to assess the applicability of truss analogy to retrofitted walls. An analytical model was developed and load displacement relationships were generated for the two walls that were retrofitted. The analytical results were compared with those obtained experimentally, indicating good agreement in force resistance for use as a design tool.

Off balance sheet financing (OBF) is either not visible or only partially visible in financial reporting for a number of reasons. It has attracted controversy in the light of its employment in a number of major corporate scandals. Previous investigations dominated by short works and consultancy papers have focused mainly on the financial aspects of OBF. This academic cross-country research on the use of OBF in the UK and US capital markets was undertaken to extend the published analyses to include a legal perspective by studying its legal implications for directors, financial advisers, auditors and financial regulators. The study’s legal focus prompted relying primarily on the doctrinal approach, which was in turn completed by the use of a modified case study in order to help address the how and why issues of the research phenomenon. The study found that OBF instruments are double-edge financial instruments with good and bad consequences. When corporations used OBF for liquidity enhancement or to realise financial savings, they result in positive outcomes. In contrast, when used for aggressive window-dressing or in the manipulation of financial reporting for fraudulent ends, OBF mechanisms generated serious legal liabilities for directors, auditors, and financial advisers in terms of compensation suits or even criminal sanctions. Financial regulators were nonetheless found to be less likely to face legal consequences as a result of current judicial attitudes on the tort of public misfeasance. However, the extensive applications of OBF in conjunction with other forms of creative accounting have resulted in various regulatory responses. On a comparative note, litigation and enforcement actions were found to be relatively more extensive in the US because of the higher incidence of large corporate frauds and the work of regulatory champions especially in New York using deferred prosecution agreements.

An experimental and numerical study of the isothermal and non-isothermal warm formability of an AA3003 aluminum alloy brazing sheet is presented. Forming limit diagrams were determined using warm limiting dome height (LDH) experiments with in situ strain measurement based on digital image correlation (DIC) techniques. Forming limit curves (FLCs) were developed at several temperature levels (room temperature, 100ºC, 200ºC, 250ºC, and 300ºC) and strain-rates (0.003, 0.018, and 0.1s-1). The formability experiments demonstrated that temperature has a significant effect on formability, whereas forming speed has a mild effect within the studied range. Elevating the temperature to 250C improved the formability more than 200% compared to room temperature forming, while forming at lower speeds increased the limiting strains by 10% and 17% at room temperature and 250ºC, respectively. Non-isothermal deep draw experiments were developed considering an automotive heat exchanger plate. A parametric study of the effects of die temperature, punch speed, and blank holder force on the formability of the part was conducted. The introduction of non-isothermal conditions in which the punch is cooled and the flange region is heated to 250C resulted in a 61% increase in draw depth relative to room temperature forming. In order to develop effective numerical models of warm forming processes, a constitutive model is proposed for aluminum alloy sheet to account for temperature and strain rate dependency, as well as plastic anisotropy. The model combines the Barlat YLD2000 yield criterion (Barlat et al., 2003) to capture sheet anisotropy and the Bergstrom (1982) hardening rule to account for temperature and strain rate dependency. Stress-strain curves for AA3003 aluminum alloy brazing sheet tested at elevated temperatures and a range of strain rates were used to fit the Bergstrom parameters, while measured R-values were used to fit the yield function parameters. The combined constitutive model was implemented within a user defined material subroutine that was linked to the LS-DYNA finite element code. Finite element models were developed based on the proposed material model and the results were compared with experimental data. Isothermal uniaxial tensile tests were simulated and the predicted responses were compared with measured data. The tensile test simulations accurately predicted material behaviour. The user material subroutine and forming limit criteria were then applied to simulate the isothermal warm LDH tests, as well as isothermal and non-isothermal warm deep drawing experiments. Two deep draw geometries were considered, the heat exchanger plate experiments developed as part of this research and the 100 mm cylindrical cup draw experiments performed by McKinley et al. (2010). The strain distributions, punch forces and failure location predicted for all three forming operations were in good agreement with the experimental results. Using the warm forming limit curves, the models were able to accurately predict the punch depths to failure as well as the location of failure initiation for both the isothermal and non-isothermal deep draw operations.

Lenticular sheets can be used with machine vision to determine relative position between two objects. If a lenticular sheet of a given period is mounted above periodically spaced lines sharing the same period, lines will appear on the lenticular sheet which translate along the lenticular sheet in a direction perpendicular to observer motion. This behavior is modeled theoretically and tested experimentally, and found to be linear within a finite range. By arranging two lenticular sheets, configured as described above, in a mutually orthogonal configuration on a flat surface, the lines that appear on the lenticular sheets can be used by a camera to estimate its position relative to the lenticular sheets. Two such devices were constructed to test the principle, and machine vision code was developed to ascertain position using these devices. Machine vision code was found to reliably provide angular position of a camera within $1.4^circ$ through experimental testing. The optical patterns that appear on the lenticular sheet surfaces are monitored using a digital camera. The resulting images are analyzed using visual C++ in conjunction with the OpenCV library and the appropriate camera device drivers. The system is able to estimate height, yaw, and position relative to the optical target in real time and without the need for a prior reference.

The main objective of this thesis is to offer empirical evidence in support of the hypothesis that differences in firms' balance sheet structures may generate heterogeneous responses to monetary policy innovations. To this end in the second, introductory, chapter we start providing some evidence in favor of a large degree of heterogeneity in the asset and liability side of the balance sheet structure of manufacturing firms belonging to different European countries and different size classes. This static comparison is complemented with a quantitative assessment of the sensitivity of asset and liability items to business cycle conditions.In the third chapter we focus on a specific dimension along which the presence of heterogeneities in the balance sheet structure may induce different responses to a monetary policy action. In particular we address the existence of a channel of transmission of monetary policy, the cost-channel, that operates through the effect of interest expenses on the marginal cost of production. Such a channel is based on an active role of net working capital (inventories, plus trade receivables, less trade payables) in the production process and on the fact that variations in interest rate and credit conditions alter firms' short-run ability to produce final output by investing in net working capital. It has been argued that this mechanism may explain the dimension of the real effects of monetary policy, give a rationale for the positive short-run response of prices to rate increases (the "price puzzle") and call for a more gradual monetary policy response to shocks. The analysis is based on a unique panel, that includes about 2,000 Italian manufacturing firms and 14 years of data on individual prices and interest rates paid on several types of debt. We find robust evidence in favor of the presence of a cost-channel of monetary policy transmission, proportional to the amount of working capital held by each firm and with a size large enough to have non-trivial monetary policy implications. The empirical analysis of chapter three is based on the hypothesis that the type of heterogeneity that produces different firm level responses to an interest rate variation is well defined and measurable. On the contrary, most of the empirical literature that tests for the existence of heterogeneous effects of monetary policy on firms' production or investment choices is based on an ad hoc assumption of the specific firm level characteristic that should distinguish more sensitive from less sensitive firms. A similar degree of arbitrariness is adopted in selecting the number of classes of firms characterized by different responses to monetary policy shocks as well as in the selection of the cutoff points. The objective of chapter four is to apply a recent econometric methodology that building on data predictive density provides a well defined criteria to detect both the "optimal" dimension along which analyze firms' responses to monetary policy innovations and the "optimal" endogenous groups. The empirical analysis is focused on Italian manufacturing firms and, in particular, on the response of inventory investment to monetary policy shocks from 1983 to 1998. The main results are the following. In strike contrast with what is normally assumed in the literature in most of the cases it turns out that the optimal number of classes that is larger than two. Moreover orderings that are based on variables that are normally thought to be equivalent proxies for the size of the firm (i.e. turnover, total assets and level of employment) do not lead neither to the same number of groups nor to similar splitting points. Finally even if endogenous clusters are mainly characterized by different degrees of within group heterogeneity, with groups composed by smaller firms showing the largest dispersion, there also exist important differences in the average effect of monetary policy across groups. In particular the fact that some of the orderings do not show the expected monotonicity between the rank and the average effect appears to be one of the most remarkable aspects.

Thesis (Ph. D.)--Ohio State University, 2007. / Title from first page of PDF file. Includes bibliographical references (p. 265-278).

Thesis (Ph. D.)--Ohio State University, 2006. / Title from first page of PDF file. Includes bibliographical references (p. 144-155).