This diploma thesis presents a technology based on the gradual smelting of fine layers of metal powder by using a laser beam. It explains and describes basic terminology related to the Rapid Prototyping technology, its division and practical usage. A part of the thesis is also the fabrication of several prototype parts by Direct Metal Laser Sintering including the economical comparison of their fabrication with other conventional technologies.

This thesis deals with the design and manufacturing of custom-made immobilization orthosis for the upper limb. Emphasis is put on the digitization of the approach and integration of additive manufacturing in the workflow of splint production. The solution proposes automatic model construction based on a 3D scan. Such a model is further parametrized in order to provide splinting practitioners with customization abilities. Particular attention is paid to the changes of limb volume due to swell, where the use of auxetic structures is suggested.

Diploma thesis gives an overview of artificial lightweight aggregates based on fly ash. Fly ash such as the residues of coal burning is currently one of the most used secondary raw materials for new building materials for research papers. The results shows that the secondary energy products are not just fully substitute the primary component, but in many cases improves the final properties of building products. Wide complex of fly ashes not only from domestic sources was tested and it`s main properties important for it`s further application was determined. Laboratory production of artificial aggregates based on fly ash made by sintering and also by cold bonding and following manufacture of artificial fly ash aggregates in technological conditions are also solved. The thesis is simultaneously concentrate on review of the suitability of fly ash aggregates in lightweight concrete.It was found that the highest quality fly ash for the production of sintered fly ash aggregate is fly ash and FBC ash is the best for the production of cold bonded aggregates. It was also verified that both types of aggregates are applicable to lightweight concrete class LC 20/22. The vast majority of manufactured aggregates is suitable for the production of lightweight concrete class LC 30/33. It was demonstrated that the sintered fly ash aggregates can be also used for high strength lightweight concrete class LC 50/55. Tests have also verified that all tested fly ashes and products produced from them meet the requirements of legislation on environment.