Smart manufacturing is a revolutionary domain integrating advanced sensing technology, machine learning methods, and the industrial internet of things (IIoT). The development of sensing technology provides large amounts and various types of data (e.g., profile, image, point cloud, etc.) to describe each stage of a manufacturing process. The machine learning methods have the advantages of efficiently and effectively processing and fusing large-scale datasets and demonstrating outstanding performance in different tasks (e.g., diagnosis, monitoring, etc.). Despite the advantages of incorporating machine learning methods into smart manufacturing, there are some widely existing concerns in practice: (1) Most of the edge devices in the manufacturing system only have limited memory space and computational capacity; (2) Both the performance and interpretability of the data analytics method are desired; (3) The connection to the internet exposes the manufacturing system to cyberattacks, which decays the trustiness of data, models, and results. To address these limitations, this dissertation proposed systematic engineering-driven machine learning methods to improve the system intelligence for smart manufacturing. The contributions of this dissertation can be summarized in three aspects. First, tensor decomposition is incorporated to approximately compress the convolutional (Conv) layer in Deep Neural Network (DNN), and a novel layer is proposed accordingly. Compared with the Conv layer, the proposed layer significantly reduces the number of parameters and computational costs without decaying the performance. Second, a physics-informed stochastic surrogate model is proposed by incorporating the idea of building and solving differential equations into designing the stochastic process. The proposed method outperforms pure data-driven stochastic surrogates in recovering system patterns from noised data points and exploiting limited training samples to make accurate predictions and conduct uncertainty quantification. Third, a Wasserstein-based out-of-distribution detection (WOOD) framework is proposed to strengthen the DNN-based classifier with the ability to detect adversarial samples. The properties of the proposed framework have been thoroughly discussed. The statistical learning bound of the proposed loss function is theoretically investigated. The proposed framework is generally applicable to DNN-based classifiers and outperforms state-of-the-art benchmarks in identifying out-of-distribution samples. / Doctor of Philosophy / The global industries are experiencing the fourth industrial revolution, which is characterized by the use of advanced sensing technology, big data analytics, and the industrial internet of things (IIoT) to build a smart manufacturing system. The massive amount of data collected in the engineering process provides rich information to describe the complex physical phenomena in the manufacturing system. The big data analytics methods (e.g., machine learning, deep learning, etc.) are developed to exploit the collected data to complete specific tasks, such as checking the quality of the product, diagnosing the root cause of defects, etc. Given the outstanding performances of the big data analytics methods in these tasks, there are some concerns arising from the engineering practice, such as the limited available computational resources, the model's lack of interpretability, and the threat of hacking attacks. In this dissertation, we propose systematic engineering-driven machine learning methods to address or mitigate these widely existing concerns. First, the model compression technique is developed to reduce the number of parameters and computational complexity of the deep learning model to fit the limited available computational resources. Second, physics principles are incorporated into designing the regression method to improve its interpretability and enable it better explore the properties of the data collected from the manufacturing system. Third, the cyberattack detection method is developed to strengthen the smart manufacturing system with the ability to detect potential hacking threats.
| Identifer | oai:union.ndltd.org:VTETD/oai:vtechworks.lib.vt.edu:10919/110122 |
| Date | 19 May 2022 |
| Creators | Wang, Yinan |
| Contributors | Industrial and Systems Engineering, Yue, Xiaowei, Johnson, Blake, Kong, Zhenyu, Deng, Xinwei |
| Publisher | Virginia Tech |
| Source Sets | Virginia Tech Theses and Dissertation |
| Language | English |
| Detected Language | English |
| Type | Dissertation |
| Format | ETD, application/pdf |
| Rights | In Copyright, http://rightsstatements.org/vocab/InC/1.0/ |
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