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Availability Management In Configure-to-order Manufacturing Systems

AVAILABILITY MANAGEMENT IN CONFIGURE-TO-ORDER MANUFACTURING SYSTEMS Y&ouml / ntem, H&uuml / seyin Erdem M.Sc., Operational Research Supervisor: Asst. Prof. Dr. Sedef Meral December 2009, 98 pages In resource constrained supply chains, where demand is higher than the supply, the decision whether to accept or reject the customer order is a very critical task from resource planning and customer service level perspectives. Since the customers, in today&lsquo / s e-business environment, expect quick responses to their orders, some in-advance work has to be done before the arrival of actual customer orders, especially in configure-to-order (CTO) and make-to-order (MTO) production systems.
Available-to-Promise (ATP) is a business function that is becoming the central management system for today&lsquo / s dynamic supply chains whose responsibility is to respond customer orders by considering the trade-off between front-end customer satisfaction and back-end capacity allocation. In this study, we propose an availability management approach that introduces push-based allocation planning by using order segmentation before the arrival of actual customer orders in CTO production environments. Moreover, a two-step order promising framework is introduced in order to increase customer service levels through giving certain or
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tentative delivery dates immediately to customer orders before the batch, rule-based actual resource consumption processes. The proposed approach is applied to the real-life processes of an enterprise in order to analyze its applicability and evaluate the benefits that accrue. The results of the experiments prove that, the four-phased availability management approach contribute to both overall profit and customer service levels.

Identiferoai:union.ndltd.org:METU/oai:etd.lib.metu.edu.tr:http://etd.lib.metu.edu.tr/upload/12611580/index.pdf
Date01 December 2009
CreatorsYontem, Huseyin Erdem
ContributorsMeral, Sedef
PublisherMETU
Source SetsMiddle East Technical Univ.
LanguageEnglish
Detected LanguageEnglish
TypeM.S. Thesis
Formattext/pdf
RightsAccess forbidden for 1 year

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