Helicopter turboshaft engines may ingest large amounts of foreign particles (most commonly sand/dust), which can cause significant compressor blade damage and even engine failure. In many helicopters, this issue is mitigated by separating the particles from the intake airstream. An effective device for engine air-particle separation is the vortex tube separator (VTS), which uses centrifugal forces in a vortical flow to radially filter foreign particles from a duct with an annular exit. Dozens or hundreds of these devices are linked together on a shared manifold known as a VTS array. There is a distinct lack of scientific literature regarding these arrays, which likely feature significantly more complex flowfields than singular VTSs due to aerodynamic interactions between the devices. The research presented in this dissertation identifies and explains flow features unique to arrays by means of an experimental investigation downstream of various VTS configurations in a wind tunnel. Mean PIV flowfields reveal that the VTS array rapidly generates a strong central recirculation zone while a single VTS does not, implying the existence of axial flow gradients within associated separators that could affect filtration efficiency. The key factor here is the global swirl intensity, which is increased in array flows due to high angular momentum contributions from separators that are radially distant from the duct center. A preliminary momentum integral model is constructed to predict the onset of recirculation in VTS flows. Analysis is then extended to the unsteady flowfield, where it is shown that VTS-generated turbulence contains only low levels of anisotropy. Spectral proper orthogonal decomposition is conducted on the array flow; it reveals the existence of low-frequency harmonic behavior composed of back-and-forth pumping motions downstream of the central VTS. Additionally, a unique precession motion is found in the same region at a slightly higher frequency. Similar precessing vortex cores have been shown to reduce separation efficiency in other cyclone separators. Both of these coherent structures may be associated with the central recirculation zone and may interfere with VTS array filtration given their timescales relative to potential particle relaxation timescales. This dissertation opens the door for future experimental and computational studies of fluid and particle dynamics in VTS flows with the goal of improving VTS array-specific design philosophies. / Doctor of Philosophy / Vortex tube separators (VTSs) help protect helicopter engines by filtering harmful particles (sand, dust, snow, ash, sea spray, etc.) they would otherwise ingest. This is done by creating a vortex in which centrifugal forces eject particles outwards, separating them from the main airstream. These devices are effective when dozens are grouped together into VTS arrays, but little is understood of the complex air and particle dynamics that result from the many interacting vortices both in and around such arrays. This dissertation describes an early effort to study these aerodynamics and open the door for subsequent particle dynamics research. A laser-based measurement technique called particle image velocimetry is used to determine flow velocities downstream of a VTS array placed in a wind tunnel. When velocities are averaged together over time, they reveal a central recirculation zone (a known feature of intensely swirling flows) downstream of the VTS array that vanishes when only a single separator in the array is active. A mathematical model is developed to predict such recirculation. It demonstrates that a VTS array comprises many separators that are far from the center of the duct they are contained within, and these contribute greatly to the overall swirl intensity. Other data analysis techniques are used to investigate the instantaneous velocity flowfield, which differs significantly from averaged quantities. One such technique is spectral proper orthogonal decomposition, which extracts so-called "coherent structures" from the flow - correlated high-energy motions that exist at certain frequencies and may not be visible in the raw data. This analysis finds two interesting structures at the very center of the duct, possibly associated with the recirculation zone: a back-and-forth pumping motion at a very low frequency (and some of its harmonic frequencies), and a "precessing" (unsteadily rotating) vortex at a slightly higher frequency. These motions, as well as the central recirculation zone itself, are impactful because they may affect the filtration process within the VTS upstream of where they were measured. Such effects will be investigated in future experiments and, if confirmed, may influence the design of VTS arrays.
| Identifer | oai:union.ndltd.org:VTETD/oai:vtechworks.lib.vt.edu:10919/115493 |
| Date | 22 June 2023 |
| Creators | Acharya, Aditya Sudhindra |
| Contributors | Aerospace and Ocean Engineering, Lowe, K. Todd, Ng, Wing Fai, Coutier-Delgosha, Olivier, Ross, Shane D. |
| Publisher | Virginia Tech |
| Source Sets | Virginia Tech Theses and Dissertation |
| Language | English |
| Detected Language | English |
| Type | Dissertation |
| Format | ETD, application/pdf |
| Rights | In Copyright, http://rightsstatements.org/vocab/InC/1.0/ |
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