This research mainly includes two parts. First, monodispersed silica spheres with diameter about 58 and 73 nm were successfully synthesized. The tablet-like silica template could be made using a stainless steel mold by pressing the mold with a pressure ~ 10 MPa. The advantage of this molding process is it takes only a short time to accomplish the total fabrication. Second, infiltration of the carbon precursor was done using the monomers resorcinol (R) and furfural (F) in the interval of tablet-like silica template, and then polymerization and drying. It was subsequently carbonized in N2 atmosphere at 800 ¢J and then the silica template was removed by 20 wt % HF solution. The activated porous carbon material has larger specific surface area than the traditional powder carbon material. The chemical activation process by KOH plays a vital role in raising the specific surface area, since the KOH would etch the carbon pore surface to produce a large number of micropores (diameter < 2 nm), forming a macro-micro or meso-micro porous carbon materials.
The F/R molar ratios for polymerization between 2.0 to 3.0 were applied and the carbon yields of these resins were higher than 51% in this range. An F/R ratio below 2.0 or 3.0 gave a lower carbon yield when carbonization at 800 ¢J. X-ray diffraction analyses on the macroporous carbon materials indicate a semi-crystalline structure which belong to the hexagonal crystal system with (002) d-spacing of = 0.373 nm, which is larger than the 0.339 nm of graphite. In Raman spectra analysis, the integral area of D-peak (ID) and G-peak (IG) is an index to define the degree of graphitization. The ratios ID/IG of lie between 1.7 - 1.8, which are larger than that of graphite (ID/IG = 0.1 - 0.3), so the FR series macroporous carbon is mostly amorphous and is far from highly crystallized structure. The un-activated macroporous carbon materials has open pore structure, the pore diameter is 56 nm which is classified to the macroporous scale.
The nitrogen adsorption/desorption isotherm of the porous carbon materials belongs to the type IV, with H1 type hysteresis. The BET results show that the specific surface area increases with increasing KOH concentration; whereas the open pore structure remain the same. SEM observations reveal the pore structure doesn¡¦t collapse but the pore wall does become thinner. From this work, macroporous carbon materials with total pore volume as high as 2.23 cm3/g and the specific surface area as high as 658 m2/g have successfully been synthesized. Activation by KOH creates more micropores on its carbon walls, resulting in a macro-microporous carbon material having two scales of pores in the same time and with a high surface area of 1404 m2/g.
| Identifer | oai:union.ndltd.org:NSYSU/oai:NSYSU:etd-0726111-030802 |
| Date | 26 July 2011 |
| Creators | Su, Yuan-Hao |
| Contributors | Li-Heng Kao, Huan-Yang Lu, Bing-Huai Hwang, Tzu-Chien Hsu |
| Publisher | NSYSU |
| Source Sets | NSYSU Electronic Thesis and Dissertation Archive |
| Language | Cholon |
| Detected Language | English |
| Type | text |
| Format | application/pdf |
| Source | http://etd.lib.nsysu.edu.tw/ETD-db/ETD-search/view_etd?URN=etd-0726111-030802 |
| Rights | restricted, Copyright information available at source archive |
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