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Alkali attack on coal gasifier refractory lining

For a given coal gasification atmosphere, the reactions between fired alumina-chromia solid solution refractories and alkali (sodium and potassium) with and without sulfur at varying alkali concentrations were thermodynamically calculated using the SOLGASMIX-PV computer program and the results were experimentally confirmed. In addition, the kinetics of alkali diffusion into the refractory were experimentally determined as a function of time and temperature.

The results, both experimental and theoretical, show formation of alkali-aluminate (Na₂O⋅Al₂O₃, K₂O⋅Al₂O₃) and β-alumina (Na₂O⋅11Al₂O₃, K₂O⋅11A₂O₃) compounds with formation of several metastable alkali compounds in a coal gasification environment. Sulfur did not appear to affect the reaction products. Alkali distribution into the alumina-chrome refractory is rapid and the formation of the Na₂O⋅Al₂O/K₂O⋅Al₂O₃ compounds cause large volume expansion from the reaction surface which causes poor thermal shock resistance and eventual refractory failure. The hot face of an alumina-chrome refractory in service in an alkali environment will be prone to failure by alkali attack. / Master of Science

Identiferoai:union.ndltd.org:VTETD/oai:vtechworks.lib.vt.edu:10919/80163
Date January 1988
CreatorsLee, Kyoung-Ho
ContributorsMaterials Engineering
PublisherVirginia Polytechnic Institute and State University
Source SetsVirginia Tech Theses and Dissertation
Languageen_US
Detected LanguageEnglish
TypeThesis, Text
Formatv, 68 leaves, application/pdf, application/pdf
RightsIn Copyright, http://rightsstatements.org/vocab/InC/1.0/
RelationOCLC# 18271991

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