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Cutting Edge Honing With Non-Newtonian Fluids

Cutting tool edges are honed to an edge radius of about 15-30 micrometers for enhancing tool performance. During honing, defects left by prior manufacturing processes such as grinding and pressing are removed to achieve a higher quality edge. Recently, researchers have shown that tailoring the edge microgeometry to comprise an asymmetric shape and/or a gradient edge microgeometry is beneficial. Conventional edge honing processes such as brush honing and abrasive micro-blasting are limited in terms of reliably generating such geometries in a productive manner. To this end, this research explored the application of non-Newtonian aqueous suspensions of cornstarch and abrasives, for the edge honing of cutting tools. This thesis details the science, technology, characteristics and capabilities of this innovative process. / Thesis / Master of Applied Science (MASc)

Identiferoai:union.ndltd.org:mcmaster.ca/oai:macsphere.mcmaster.ca:11375/25229
Date January 2020
CreatorsChan, Jason Siu Fung
ContributorsKoshy, Philip, Mechanical Engineering
Source SetsMcMaster University
LanguageEnglish
Detected LanguageEnglish
TypeThesis

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