Nanocrystalline metals exhibit a high strength/hardness but generally poor ductility during deformation regardless of their crystal structure which is often called the strength-ductility trade-off relationship and generally appears in most ultrafine-grained metals. The ultrafine-grained (UFG) high manganese austenitic twinning-induced plasticity (TWIP) steels have been found to overcome the strength-ductility trade-off but their underlying mechanism of discontinuous yielding behavior has not been well understood. In this study, our systematic TEM characterization suggests that the plastic deformation mechanisms in the early stage of deformation, around the macroscopic yield point, show an obvious association with grain size and nucleation of deformation twin was promoted rather than suppressed in UFG. More specifically, the main mechanism shifts from the conventional slip in grain interior to twinning nucleated from grain boundaries with decreasing the grain size down to less than 1 m. We also provide insights into the atomistic process of deformation twin nucleation at 3{111} twin boundaries, the dominant type of grain boundary in the UFG-TWIP steel of interest. In response to the external tensile stresses, the structure of coherent 3{111} twin boundary changes from atomistically smooth to partly defective by the grain boundary migration mechanism thus the "kink-like" defective step can act as a nucleation site for deformation twin, which deformation process is different from the one induced by dislocation pile-ups in coarse-grained counterparts and explain why UFG TWIP steel can retain the moderate ductility.
In addition to the effect of grain size on deformation twin nucleation, grain boundary character was also taken into account. In coarse-grained TWIP steel, we experimentally reveal that deformation twin nucleation occurs at an annealing twin () boundary in a high-Mn austenitic steel when dislocation pile-up at boundary produced a local stress exceeding the twining stress, while no obvious local stress concentration was required at relatively high-energy grain boundaries such as or A periodic contrast reversal associated with a sequential stacking faults emission from boundary was observed by in-situ transmission electron microscopy (TEM) deformation experiments, proving the successive layer-by-layer stacking fault emission was the deformation twin nucleation mechanism. The correlation between grain boundary character and deformation behavior was discussed both in low- and high-sigma value grain boundaries. On the other hand, localized strain concentration causes the nucleation of deformation twins at grain boundaries regardless of the grain boundary misorientation character in UFG TWIP steel. The invisibility of stacking fault (zero contrast) was also observed to be emitted at 3{111} boundaries in the coarse-grained TWIP steel, which deformation twin nucleation mechanism is found to be identical to UFG Fe-31Mn-3Si-3Al TWIP steel. / Doctor of Philosophy / High manganese (Mn) twin-induced plasticity (TWIP) steel is a new type of steels which exhibit pronounced strain hardening rate so that offering an extraordinary potential to adjust the strength-ductility relationship. This key advantage will help implement the current development of lightweighting components in automobile industry due to a considerable reduction of material use and an improved press formability. Such outstanding ductility can be contributed by the pronounced strain hardening rate during every such deformation processes, which is highly associated with several different controlling parameters, i.e., SFE, grain orientation, grain size, and grain boundary characters. In this study, we take particular attention to the effect of grain size and grain boundary characters on deformation twinning behavior besides well-known parameters such as SFE and grain orientation.
The effect of grain size on deformation twinning behavior was found to be deeply associated with the yielding behavior in TWIP steel, i.e., a discontinuous yielding behavior with a unique yield drop was observed in ultrafine-grained TWIP while a continuous yielding behavior was observed in coarse-grained counterpart. Our TEM characterization indicates that the microstructural features of grains >10 m are different from the microstructural features in grains < 1 m. In over-10 m grains, normal dislocation slips and the formation of in-grain stacking faults are the main deformed microstructure. However, in the under-1 m grains, the in-grain dislocation slip is inhibited, but the deformation twinning is promoted at grain boundaries. This deformation transition from in-grain slip to twinning at grain boundary appears to be responsible for the discontinuous yielding behavior observed in stress-strain curve.
The effect of grain boundary character on deformation twinning was examined in both coarse- and ultrafine-grained TWIP steels. In coarse-grained TWIP steel, we found that deformation twinning behavior varies as the function of boundary structure, i.e., different atomic configuration. Coherent twin boundary can act as a nucleation site for deformation twin as a localized strain concentration was introduced by dislocation pile-ups. On the other hand, incoherent boundaries can act as a deformation twin nucleation site by a boundary relaxation mechanism, i.e., grain-boundary dislocations can dissociate into partial dislocations to both side of boundary to accommodate the misfit between grains. In UFG TWIP steel, we found that the coherent twin boundary can act as a deformation twin nucleation site without presence of dislocation pile-ups. Alternatively, twin boundary becomes defective with a "kink-like" step by boundary migration. As a result, this defective step would progressively accumulate localized strain field thus stimulate the nucleation of deformation twin. Such study provides a novel insight into the UFG TWIP steel and a roadmap toward controlling TWIP effect.
| Identifer | oai:union.ndltd.org:VTETD/oai:vtechworks.lib.vt.edu:10919/112822 |
| Date | 16 June 2021 |
| Creators | Hung, Chang-Yu |
| Contributors | Materials Science and Engineering, Murayama, Mitsuhiro, Dowling, Norman E., Howe, James M., Reynolds, William T. |
| Publisher | Virginia Tech |
| Source Sets | Virginia Tech Theses and Dissertation |
| Detected Language | English |
| Type | Dissertation |
| Format | ETD, application/pdf, application/pdf |
| Rights | In Copyright, http://rightsstatements.org/vocab/InC/1.0/ |
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