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Design, Implementation, and Testing of a High-Power Electrified Powertrain for an American Muscle Car

This thesis outlines the design and implementation process of an electrified powertrain for use in an American muscle car. Designed as McMaster University's entrant to the EcoCAR 3 Advanced Vehicle Technology Competition (AVTC), an electrified powertrain was developed to provide a Chevrolet Camaro with the performance expected by the American muscle car market while maintaining ever increasing fuel economy regulations. A background of current trends in vehicle electrification, including the prominent market segments experiencing these trends, will be explored along with the history of the classic and modern American muscle car's technical specifications. Following an investigation into existing vehicle electrification trends, the selected hybrid architecture will be discussed.

The process of converting a conventional combustion powertrain into a series-parallel hybrid electric powertrain will be explored from the component-level through to full system design. Following a review of the design process for the powertrain, a high-level testing plan will be proposed using a number of test cells available within the facility. This plan will begin at the component-level exploring specific areas of potential complication and move up to complete system-level testing of powertrain functionality. / Thesis / Master of Applied Science (MASc) / Until recently, hybrid electric vehicles have tended to be available in a fairly limited market segment with few offerings for performance-oriented vehicle customers. The introduction of high performance hybrid vehicles suggests that this trend is likely to change. Increasingly more stringent fuel economy and emissions standards means that performance vehicle segments such as American muscle cars must adopt new technologies to retain their performance characteristics. Hybrid powertrains are one solution to providing and improving on the iconic performance of American muscle while meeting future regulatory changes.

The addition of a number of electrified components to a gasoline powertrain can assist in achieving desired performance while reducing fuel economy. This thesis investigates the detailed design process adopted to make these modifications while maintaining the functionality expected by muscle car owners. After the design and assembly of the hybrid muscle car powertrain, a specific testing plan was laid out to ensure that the system is capable of sustaining the expected power output. This design and testing process can help introduce new hybrid vehicles to the market which are capable of meeting both the upcoming fuel economy regulations as well as the ongoing performance expectations of the muscle car market.

Identiferoai:union.ndltd.org:mcmaster.ca/oai:macsphere.mcmaster.ca:11375/22327
Date January 2017
CreatorsLau, Robert
ContributorsEmadi, Ali, Mechanical Engineering
Source SetsMcMaster University
LanguageEnglish
Detected LanguageEnglish
TypeThesis

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