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The Technology of Ancient and Medieval Directly Reduced Phosphoric Iron.

After carbon, phosphorus is the most commonly detected element in archaeological
iron. The typical phosphoric iron range is 0.1wt% to 1wt%P. The predominant source of phosphorus in iron is the ore smelted. Around 60% of economic UK rock iron ore formations contain over 0.2%P. Under fully reducing conditions, both in liquid-state (cast iron) and solid-state bloomery smelting (direct reduction) processes, such rock ores would be predicted to produce phosphoric iron, and bog iron ores even more so.
Ore-metal-slag phosphorus ratios for bloomery iron are derived here, by means of:
laboratory experiments; full-scale experimental bloomery smelting; and analysis of
remains from three Medieval and two Late Roman-Iron Age iron production sites in
England and the Netherlands. Archaeological ore, slag, metal residues (gromps), and iron artefacts were analysed by metallography, SEM-EDS, EPMA, and XRD. The effects of forging and carburising on phosphoric iron were studied by experiment and artefact analysis. The ore to slag %P ratio for solid-state reduction was determined to range from 1:1.2 to 1: 1.8. The ore to metal %P ratio varied from 1:0.2 to 1:0.7 ¿ 1.4, depending on furnace operating conditions. Archaeological phosphoric iron and steel microstructures resulting from non-equilibrium reduction, heat treatment, and mechanical processing are presented to define the technology of early phosphoric iron. Microstructures were identified by a combination of metallography and chemical analysis. The phosphoric iron artefacts examined appear to be fully functional objects, some cold-worked and carburised. Modern concepts of 'quality' and workability are shown to be inapplicable to the archaeological material.

Identiferoai:union.ndltd.org:BRADFORD/oai:bradscholars.brad.ac.uk:10454/5511
Date January 2007
CreatorsGodfrey, Evelyne
ContributorsMcDonnell, Gerry, Pollard, A. Mark, Schmidt, Armin R.
PublisherUniversity of Bradford, Department of Archaeological Sciences
Source SetsBradford Scholars
LanguageEnglish
Detected LanguageEnglish
TypeThesis, doctoral, PhD
Rights<a rel="license" href="http://creativecommons.org/licenses/by-nc-nd/3.0/"><img alt="Creative Commons License" style="border-width:0" src="http://i.creativecommons.org/l/by-nc-nd/3.0/88x31.png" /></a><br />The University of Bradford theses are licenced under a <a rel="license" href="http://creativecommons.org/licenses/by-nc-nd/3.0/">Creative Commons Licence</a>.

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