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Method Development for Corrosion Testing of Carbon Steel and Ni-based Alloy Coatings Exposed to Gas Hydrate Formation Environments

Gas hydrate formation and corrosion can cause serious safety and flow assurance problems in subsea environments. One aspect that has been given less attention is the corrosion behavior of materials in gas hydrate formation environment (GHFE). This work introduces a new technique/method for corrosion testing of materials exposed to low temperatures GHFEs. This technique allows pH monitoring, and control of test conditions like temperature. In this work, GHFE is defined as an environment that includes water, methanol and its degraded products in the presence of corrosive agents like CO2 and chloride salt at gas hydrate formation temperatures (GHFT). After 20 hrs immersion in CO2-saturated salinity environment at GHFT, as-deposited Ni-Mo alloy coating has the highest corrosion resistance of 33.28 kΩ cm2. The corrosion resistance dropped to 14.36 kΩ cm2 and 11.11 kΩ cm2 in the sweet low-salinity and sweet high-salinity test solutions respectively. The combined results of SEM/EDX showed that the Ni-Mo coating oxide layer broke down quicker in sweet high-salinity environment than sweet low-salinity environment. When carbon steel was immersed in a CO2-saturated high salinity environment at GHFT, there was slight overall change in corrosion rate (CR) as salt concentration increase from 3 wt% to 25 wt%. In degraded methanol environment, methanol showed an inhibitive effect on the corrosion of carbon steel. Higher methanol content (up to 50 vol. %) increased the corrosion rate of carbon steel at gas hydrate formation temperature, however, the corrosion rates were lower with methanol contents between 10 to 20 vol%.

Identiferoai:union.ndltd.org:unt.edu/info:ark/67531/metadc1538777
Date08 1900
CreatorsOzigagu, Christopher E.
ContributorsGolden, Teresa D., Chyan, Oliver Ming-Ren, Wang, Hong, Aouadi, Samir
PublisherUniversity of North Texas
Source SetsUniversity of North Texas
LanguageEnglish
Detected LanguageEnglish
TypeThesis or Dissertation
Formatxi, 94 pages, Text
RightsUse restricted to UNT Community, Ozigagu, Christopher E, Copyright, Copyright is held by the author, unless otherwise noted. All rights Reserved.

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