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Synthesis of Functionalized Sustainable Polyesters via Controlled Ring-opening Polymerization of O-carboxyanhydrides

Despite the degradability and biocompatibility of poly(α-hydroxy acids), their utility remains limited because their thermal and mechanical properties are inferior to those of commodity polyolefins, which can be attributed to the lack of side-chain functionality on the polyester backbone. Attempts to synthesize high-molecular-weight functionalized poly(α-hydroxy acids) from O-carboxyanhydrides have been hampered by scalability problems arising from the need for an external energy source such as light or electricity. Herein, an operationally simple, scalable method for synthesizing stereoregular, high-molecular-weight (>200 kDa) functionalized polyesters have been developed by means of controlled ring-opening polymerization of O-carboxyanhydrides mediated by a highly redox reactive manganese complex and a zinc-alkoxide. Mechanistic studies indicated that the ring-opening process proceeded via the Mn-mediated decarboxylation with alkoxy radical formation (Chapter 2). In addition to the polymerization, a two-step facile chemical recycling strategy for poly(α-hydroxy acids) was developed to achieve closed-loop life cycles (Chapter 3). Moreover, this synthetic strategy is not limited to preparing homopolymers and block copolymers but also to producing stereoblock and gradient copolymers (Chapter 4). In particular, the gradient copolymers exhibited better ductility and toughness than their corresponding homopolymers and block copolymers, highlighting the potential feasibility of functionalized polyesters as strong and resilient polymeric materials (Chapter 5). Next, an atom-economical, scalable method for block copolymerization of O-carboxyanhydrides and epoxides to prepare functionalized poly(ester-b-carbonates) with high molecular weights (>200 kDa) was identified, that uses a single Lewis acidic zinc complex at room temperature in the absence of pressurized CO2 (Chapter 6). Kinetic studies showed that the first stage of the process, ring-opening polymerization of the O-carboxyanhydrides, exhibited zero-order kinetics, suggesting that the polymerization rate was independent of monomer concentration, thus allowing for a sharp switch in mechanism without a tapering effect (Chapter 7). The obtained poly(ester-b-carbonates) showed better toughness than their corresponding homopolymers and outperformed some commodity polyolefins (Chapter 8). Exploring this new chemical space of poly(ester-b-carbonates) via stereosequence-controlled synthetic methods would be a critical step toward improving this promising class of functionalized sustainable polymers (Chapter 9). / Doctor of Philosophy / Poly(α-hydroxy acids) is an environmentally friendly alternative to petrochemical polyolefins due to their excellent degradability and biocompatibility. However, it is difficult to synthesize high-molecular-weight functionalized polyesters on a large scale due to the inefficient catalysts and the need for external energy, such as light and electricity. Herein, a highly reactive Mn/Zn catalytic system for controllable O-carboxyanhydrides (OCAs) polymerization has been designed. Compared with the previously reported catalytic system, this method can be used to produce low-cost, large-scale preparation of high molecular weight (>200 kDa) polyesters without the need for external energy sources (Chapter 2). In addition, our synthesized polyesters can be completely degraded under mild conditions, thereby achieving a circular economy in the polyester industry (Chapter 3). More importantly, our operationally simple synthetic method could afford polyesters with different compositions, such as homopolymers, block copolymers, stereoblock copolymers, and gradient copolymers (Chapter 4). In particular, the obtained gradient copolymer is tough and ductile that could compete with commercial polyolefins in terms of mechanical and thermal properties, such as low-density polyethylene (LDPE) (Chapter 5). Next, we developed a single Lewis acidic zinc complex to achieve the copolymerization of OCA and epoxide to synthesize poly(ester-b-carbonates), which enriches the class of degradable polymers (Chapter 6). Moreover, this copolymerization showed unique reaction kinetics that enabled the perfectly clean switching of the polymerization mechanism during chain propagation (Chapter 7). The obtained poly(ester-b-carbonates) showed better toughness than their corresponding homopolymers and outperformed some non-degradable plastics (Chapter 8). The exploration of novel degradable polymers by sequence-controlled polymerization to replace non-degradable polyolefin on the market will continue in the near future (Chapter 9).

Identiferoai:union.ndltd.org:VTETD/oai:vtechworks.lib.vt.edu:10919/113068
Date05 January 2023
CreatorsWang, Xiaoqian
ContributorsChemical Engineering, Tong, Rong, Liu, Guoliang, Lu, Chang, Goldstein, Aaron S.
PublisherVirginia Tech
Source SetsVirginia Tech Theses and Dissertation
LanguageEnglish
Detected LanguageEnglish
TypeDissertation
FormatETD, application/pdf
RightsIn Copyright, http://rightsstatements.org/vocab/InC/1.0/

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