Chemical synthesis is closely related to waste minimization. There is no chemical process that does not produce waste. The methods used by industry to deal with this waste is a major environmental concern. This thesis describes the laboratory scale waste minimization and waste treatment strategies for the commercial production process of 4-methyl-3-thiosemicarbazide (MTSC). The production process of 4-methyl-3-thiosemicarbazide was investigated with the aim of increasing the isolated yield of MTSC and at the same time decrease the amount and toxicity of effluent obtained. During this study, parameters were investigated such as the use of excess DIPEA and the temperature of the reaction. Preliminary studies clearly showed that both factors have a significant influence on the final yield of the product. The next part of the investigation was to optimize the two parameters influencing the isolated yield of the MTSC. For this investigation, a multi factorial design was used to determine the optimum conditions in the MTSC yield response. From the results obtained, it was clear that the excess of DIPEA and the temperature of the reaction both need to be high to obtain high yields. These theoretical results were confirmed by results obtained practically, where yields of up 82 % were obtained, but it became clear that even higher yields could be obtained since chromatographic results showed yeilds as high as 90 %. The mass balance of the MTSC synthesis showed a loss of approximately 30 grams per reaction. This loss may have an influence on the final yield. The effluent obtained during the synthesis of MTSC was investigated and a waste treatment protocol was established to reduce the high COD value of the MTSC effluent. The protocol consists of two steps used for the clean up of the effluent. The first being a cooling step; the effluent was cooled at 0oC to induce precipitation of a solid, consisting mostly of MTSC. The second step is a high pressure wet oxidation of the effluent with oxygen in a high pressure reactor. The remaining compounds in the effluent were oxidized, resulting in another precipitate, consisting mostly of sulphur. After the oxidation the COD value of the effluent was decreased by 98 % to a value of 0.4 %. The MTSC present in the precipitate obtained after cooling could be isolated and purified, to add to the yield of the synthesis. The sulphur obtained during the oxidation could also be isolated and reused, or sold to prevent it from contaminating the environment.
| Identifer | oai:union.ndltd.org:netd.ac.za/oai:union.ndltd.org:nmmu/vital:10951 |
| Date | January 2002 |
| Creators | Bennen, Wilroy |
| Publisher | Port Elizabeth Technikon, Faculty of Applied Science |
| Source Sets | South African National ETD Portal |
| Language | English |
| Detected Language | English |
| Type | Thesis, Masters, MTech (Chemistry) |
| Format | 91 leaves, pdf |
| Rights | Nelson Mandela Metropolitan University |
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