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Computational Simulation of Chloride-Induced Corrosion Damage in Prestressed Concrete Bridge Girders

Prestressed concrete is a popular construction material for highway bridges. A variety of girder span values, cross-sectional shapes, and prestressing strand layouts has been used in bridges across the United States. A major concern for such bridges is the possibility of corrosion damage in the prestressing strands or reinforcing bars, which is commonly caused by the use of deicing salts on the deck or saltwater spray in coastal regions. The present study aims at establishing analytical tools for the accurate simulation of chloride ingress, corrosion and mechanical damage (cracking) in the concrete, and for the evaluation of the impact of corrosion on the flexural and shear strength of bridge girders.
First, an efficient and accurate analytical scheme is formulated to enable the calculation of the load-carrying capacity of corrosion-damaged girders. The analyses rely on two types of models, namely, beam models and nonlinear truss models. The latter are deemed necessary to obtain reliable estimates of the shear capacity, as beam models are not well-tailored for capturing shear failures. A procedure to account for the reduction in area and deformability of corroded strands, based on visually observed corrosion damage, is proposed and implemented. The models are calibrated and validated with the results of experimental tests on prestressed girders which exhibited varying levels of corrosion damage. Further analyses allow the comparison of the capacity of corrosion-damaged girders to that of their undamaged counterparts. The accuracy of a simplified procedure, using equations in the AASHTO code to determine the flexural and shear capacity of the damaged girders, is also determined.
Subsequently, a computation scheme was proposed to describe the intrusion of chloride ions in prestressed bridge girder sections. The approach accounts for multiple, coupled processes, i.e., heat transfer, moisture transport, and chloride advective and diffusive transport. The constitutive models for moisture and chloride transport rely on previous pertinent work, with several necessary enhancements. The modeling scheme is calibrated with data from previous experimental tests on concrete cylindrical and prismatic specimens. The calibrated models are then validated using data from chloride titration tests conducted on girders removed from two bridges in Virginia after 34 and 49 years of service. The results indicate that the proposed framework can accurately reproduce the experimentally measured chloride content. The modeling approach also allows the evaluation of the accuracy of simplified, design-oriented tools for estimating the evolution of chloride content with time.
The multi-physics simulation scheme is further refined to account for the corrosion-induced mechanical damage (cracking), by incorporating a phenomenological description of the electrochemical reaction kinetics, generation of expansive corrosion products, and subsequent development of tensile stresses and cracking in the surrounding concrete. The impact of cracking on the chloride and moisture transport mechanisms is also taken into account.
The last part of this dissertation pursues the quantification of the uncertainty governing the chloride ingress in bridge girders, through the use of a stochastic collocation approach. The focus is on understanding how the inherent uncertainty in the value of input parameters (e.g., material transport parameters, ambient conditions etc.) is propagated, leading to uncertainty in the evolution of chloride content and the expected corrosion initiation time for a given bridge. / Doctor of Philosophy / Prestressed concrete is widely utilized in the construction of highway bridges in the United States. A significant concern arises regarding potential corrosion damage in the prestressing strands or reinforcing bars, which is commonly attributed to the application of deicing salts on the deck or exposure to saltwater spray in coastal regions. This study aims to develop analytical tools that can accurately simulate the intrusion of corrosive agents (namely chloride ions), and subsequent damage (cracking) in concrete. Furthermore, the research seeks to assess the impact of corrosion on the bearing capacity of bridge girders.
Two different classes of analytical approaches are pursued. The first class employs purely mechanical (stress/deformation) models for capturing the strength, deformability and failure modes of girders with visual corrosion damage. These models rely on two approaches to capture the flexural and shear capacity of specimens, namely, beam-based models and truss-based models. The impact of corrosion is established through appropriate modification of the model parameters, based on the extent of visually observed corrosion damage. The analytical approaches are validated through a series of experimental tests previously conducted on corrosion-damaged girders.
The second class of analytical approaches employs multi-physics models, to describe the mechanisms leading to corrosion-induced damage. The models account for heat transfer, moisture transport, and chloride transport in prestressed beam sections. Model parameters are calibrated with experimental tests in literature. The computational scheme is used to quantitatively describe the chloride ingress on bridge girders decommissioned from two different bridges in Virginia, after 34 and 49 years of service. The analysis results are found capable of capturing the actual chloride content at various depths from the exposure surface, as determined by chloride titration tests. The temporal evolution of chloride on the surface of prestressing strands indicates that corrosion has been taking place over a period of time for the two bridges.
The multi-physics simulation approach is further enhanced to account for the corrosion-induced mechanical damage (cracking), by explicitly incorporating a description of the reaction kinetics, generation of expansive corrosion products and subsequent development of cracking in the surrounding concrete.
The last part of this dissertation pursues the quantification of the uncertainty in the expected service life of prestressed concrete bridge structures. Given the inherent uncertainty to key values of model parameters, a parametric study is employed to investigate the propagation of uncertainty to the time history of chloride content at particular locations of the section and the probability of corrosion initiation at specific age values.

Identiferoai:union.ndltd.org:VTETD/oai:vtechworks.lib.vt.edu:10919/115756
Date12 July 2023
CreatorsAliasghar Mamaghani, Mojtaba
ContributorsCivil and Environmental Engineering, Koutromanos, Ioannis, Jacques, Eric Jean-Yves, Kougioumtzoglou, Ioannis, Roberts-Wollmann, Carin L., Hebdon, Matthew Hardy
PublisherVirginia Tech
Source SetsVirginia Tech Theses and Dissertation
LanguageEnglish
Detected LanguageEnglish
TypeDissertation
FormatETD, application/pdf
RightsIn Copyright, http://rightsstatements.org/vocab/InC/1.0/

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