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Use of fillers to improve packing density and performance of concrete

It is generally very difficult to produce high-performance concrete having

concurrently high strength, high durability, high workability and high dimensional

stability. This is because low water content is required to achieve high strength

and high durability, high water content and large paste volume are required to

achieve high workability, and low cement content and small cement paste volume

are required to achieve high dimensional stability. One way of overcoming such

conflicts is to add fillers to increase the packing density of concrete so that the

amounts of water and paste needed to fill voids could be reduced. In this study,

the use of fillers to improve the packing density and performance of concrete is

investigated by measuring the packing density and overall performance of cement

paste and concrete mix samples with different types and amounts of fillers added.

The packing density results revealed that finer fillers are more effective in

improving the packing density for releasing more excess water (water in excess of

that needed to fill voids) to lubricate the solid particles. Moreover, triple blending

of two fillers of different fineness with cement can better increase the packing

density than double blending of just one filler with cement. On the other hand, the

workability, strength and dimensional stability results showed that the addition of

condensed silica fume, fly ash microsphere or superfine cement could improve the

overall workability-strength performance of cement paste through increasing the

packing density of the cementitious materials, while the addition of condensed

silica fume, fly ash or limestone fine coeuld improve the overall dimensional

stability-strength performance of concrete through decreasing the cement content

or cement paste volume. Hence, the incorporation of fillers to improve the

packing density opens up the possibility of using ultra-low W/CM ratio and

ultralow paste volume to produce an ultrahigh-performance concrete.

However, despite increases in packing density and excess water, the

addition of fillers does not always improve the workability. Generally, the

addition of fillers would more significantly increase the workability at low W/CM

ratio and less significantly increase or even decrease the workability at high

W/CM ratio. In-depth analysis indicated that both the excess water and solid

surface area have great effects on the rheology. In this regard, a parameter called

water film thickness (WFT), which is defined as the average thickness of water

films coating the solid particles and may be determined as the excess water to

solid surface area ratio, is proven to be the key factor governing the rheology.

Therefore, it should be the WFT rather than the packing density that should be

maximized in the mix design of high-performance concrete. The addition of fillers

would increase both the excess water and solid surface area. If the proportional

increase in excess water is larger than the proportional increase in solid surface

area, the WFT would increase, but if otherwise, the WFT would decrease. To

increase the WFT, a filler that can significantly increase the packing density

without excessively increasing the solid surface area is the best choice. / published_or_final_version / Civil Engineering / Doctoral / Doctor of Philosophy

  1. 10.5353/th_b4819955
  2. b4819955
Identiferoai:union.ndltd.org:HKU/oai:hub.hku.hk:10722/167231
Date January 2012
CreatorsChen, Jiajian., 陈嘉健.
ContributorsKwan, AKH, Ho, JCM
PublisherThe University of Hong Kong (Pokfulam, Hong Kong)
Source SetsHong Kong University Theses
LanguageEnglish
Detected LanguageEnglish
TypePG_Thesis
Sourcehttp://hub.hku.hk/bib/B48199552
RightsThe author retains all proprietary rights, (such as patent rights) and the right to use in future works., Creative Commons: Attribution 3.0 Hong Kong License
RelationHKU Theses Online (HKUTO)

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