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Optimal Aerodynamic Design of Conventional and Coaxial Helicopter Rotors in Hover and Forward Flight

<p>This dissertation investigates the optimal aerodynamic performance and design of conventional and coaxial helicopters in hover and forward flight using conventional and higher harmonic blade pitch control. First, we describe a method for determining the blade geometry, azimuthal blade pitch inputs, optimal shaft angle (rotor angle of attack), and division of propulsive and lifting forces among the components that minimize the total power for a given forward flight condition. The optimal design problem is cast as a variational statement that is discretized using a vortex lattice wake to model inviscid forces, combined with two-dimensional drag polars to model profile losses. The resulting nonlinear constrained optimization problem is solved via Newton iteration. We investigate the optimal design of a compound vehicle in forward flight comprised of a coaxial rotor system, a propeller, and optionally, a fixed wing. We show that higher harmonic control substantially reduces required power, and that both rotor and propeller efficiencies play an important role in determining the optimal shaft angle, which in turn affects the optimal design of each component. Second, we present a variational approach for determining the optimal (minimum power) torque-balanced coaxial hovering rotor using Blade Element Momentum Theory including swirl. We show that the optimal hovering coaxial rotor generates only a small percentage of its total thrust on the portion of the lower rotor operating in the upper rotor's contracted wake, resulting in an optimal design with very different upper and lower rotor twist and chord distributions. We also show that the swirl component of induced velocity has a relatively small effect on rotor performance at the disk loadings typical of helicopter rotors. Third, we describe a more refined model of the wake of a hovering conventional or coaxial rotor. We approximate the rotor or coaxial rotors as actuator disks (though not necessarily uniformly loaded) and the wake as contracting cylindrical vortex sheets that we represent as discrete vortex rings. We assume the system is axisymmetric and steady in time, and solve for the wake position that results in all vortex sheets being aligned with the streamlines of the flow field via Newton iteration. We show that the singularity that occurs where the vortex sheet terminates at the edge of the actuator disk is resolved through the formation of a 45 degree logarithmic spiral in hover, which results in a non-uniform inflow, particularly near the edge of the disk where the flow is entirely reversed, as originally hypothesized by previous authors. We also quantify the mutual interference of coaxial actuator disks of various axial spacing. Finally, we combine our forward flight optimization procedure and the Blade Element Momentum Theory hover optimization to form a variational approach to the multipoint aerodynamic design optimization of conventional and coaxial helicopter rotors. The resulting nonlinear constrained optimization problem may be used to map the Pareto frontier, i.e., the set of rotor designs for which it is not possible to improve upon the performance in one flight condition without degrading performance in the other. We show that for both conventional and coaxial rotors analyzed in hover and high speed flight, a substantial tradeoff in performance must be made between the two flight conditions. Finally, computational results demonstrate that higher harmonic control is able to improve the Pareto efficiency for both conventional and coaxial rotors.</p> / Dissertation

Identiferoai:union.ndltd.org:DUKE/oai:dukespace.lib.duke.edu:10161/11353
Date January 2015
CreatorsGiovanetti, Eli Battista
ContributorsHall, Kenneth C
Source SetsDuke University
Detected LanguageEnglish
TypeDissertation

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