Sales market in process industry, especially for chemical, pharmaceutical and food industry, is becoming more and more volatile. Furthermore, the global availability of alternative products shortens the product life cycle. At the same time, the requested volumes depend on strong regional and temporal fluctuations, which are increasingly difficult to predict. To be able to bring product innovations successfully to market, rapid series-production readiness of the prototype is needed. However, the competition after successful approval is increasingly getting tougher. As soon as the product has been accepted by the market, the time necessary to reach sufficient product quantities with required product quality is essential for its profitability. By the end of the product life cycle, the production should be close to the largest remaining sales markets, which means that the production can be shifted accordingly. Classical production processes in process industry do not fulfil these requirements jet. Conti-systems are optimized for a certain production quantity per unit of time, which should not be changed for years, if possible. The higher flexibility of conventional batch plants is associated with unproductive times, for example during conversion. However, modularization of process plants with flexible combinatory design would allow faster turnover times and higher productivity. Individual modules realize standardized production steps and can be combined according to the requested product. Changes to the product are achieved by the exchange of modules, the production quantity can be increased by adding more of the same modules.
The integration of a module into an upper classic process control system is laborious using the information models and tools available today. Various aspects of automation, such as human machine interfaces, statuses of sequences or interlocks must be added manually for the visualization and guidance of the module in an upper process control system. However, today's control systems are not prepared to provide the required flexibility of a system based on different modules. This drawback requires a modular plug-and-production methodology. Therefore, an outright modeling of information, beginning with modular and function-oriented integrated engineering is needed.
On the one hand, this work considers with a selection of integration aspects, a detailed modeling of this aspects in an information carrier and the integration into the process control level. On the other hand, the concrete selection of one or more descriptive formats is analyzed. For this purpose, a uniform integration architecture and an integration process is described, this allows integration into an upper process control system level.
This analysis shows that, with the available descriptive formats, a mapping of the individual integration aspects into an information carrier is possible. It is important to distinguish whether a separate mapping is chosen for each aspect, as chosen by GrapML in the second practical implementation, or whether a uniform format is used for the entire information carrier. The evaluation of the description formats suggests for the use in the information carrier AutomationML. The practical implementation and investigation with AutomationML are already in the scope of the Namur MTP developments and couldn’t therefore investigated deeply in this work. For the most important aspects, the human machine interface as well as the process management, detailed information modeling is available and was checked during implementation. Two different possibilities were presented and discussed for the selection of description formats. To allow flexible extensibility, it is advantageous to choose a description means in which the integration aspects are described separately from each other, independently of the specifically chosen format.
A uniform interface within automation systems is required for the needs of the so-called industry 4.0 for the networking and consistency of all components involved throughout the entire life cycle. This work provides the first building blocks of this approach and enables application in process industry but also manufacturing industry.
| Identifer | oai:union.ndltd.org:DRESDEN/oai:qucosa:de:qucosa:36182 |
| Date | 18 November 2019 |
| Creators | Obst, Michael |
| Contributors | Urbas, Leon, Weyrich, Michael, Technische Universität Dresden |
| Source Sets | Hochschulschriftenserver (HSSS) der SLUB Dresden |
| Language | German |
| Detected Language | English |
| Type | info:eu-repo/semantics/publishedVersion, doc-type:doctoralThesis, info:eu-repo/semantics/doctoralThesis, doc-type:Text |
| Rights | info:eu-repo/semantics/openAccess |
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