Volatile organic compounds (VOCs) can detrimentally affect human health directly and indirectly. However, the main environmental concern of VOCs involves the formation of smog. In the presence of nitrogen oxides, VOCs are the precursors to the formation of ground level ozone. Isopropyl alcohol (IPA) and toluene are extensively used in industry as solvents. They are all highly toxic to animals and humans. Accordingly, IPA and toluene are strongly associated with problems of VOCs.
Catalytic incinerations and a regenerative catalytic oxidizer (RCO) were adopted to decompose VOCs herein. Various catalysts were prepared and developed in this study. The screening test of catalytic activity and the influences of the operational parameters on VOCs removal efficiencies were widely discussed through catalytic incinerations of VOCs. The more effective and cheaper catalysts through above discussions of catalytic incineration were selected. And they were utilized in an RCO to investigate their performance in VOCs oxidation and RCO operations. Experimental results demonstrate that 10 wt%CuCo/(G) catalyst performed well in an RCO because it has the excellent performance in incineration efficiency and economic efficiency. The achievements of this study are summarized as follows:
(1) Treatment of isopropyl alcohol (IPA) using ceramic honeycomb(CH) catalyst
The eighteen ceramic honeycomb catalysts we prepared by various methods (co-precipitation, wet impregnation and incipient impregnation), various metal weight loadings (5 ~ 20 wt %), and various metals (Cu and CuCe) were used in the experiment. The results indicate that 20 wt%CuCe/(CH) catalyst prepared by wet impregnation had the best performance in CO2 yield because TC50 and TC95 were 245¢J and 370¢J, respectively, under the following operating conditions; a space velocity of 12000 hr-1, an inlet IPA concentration of 1600 ppm, an oxygen concentration of 21%, and a relative humidity of 25%. Given the operational parameters of IPA oxidation experiments, the CO2 yields increased with higher temperature and oxygen concentration, but decreased with inlet IPA concentration, space velocity and the relative humidity increased. Moreover, the stability test results show that the 20 wt%CuCe/(CH) catalyst had excellent stability.
(2) Treatment of toluene using molecular sieve(MS) catalyst
Molecular sieve catalysts with various metals (Cu, Co, Mn, CuMn, CuCo, MnCo) and various loadings (5~10 wt %) were produced by wet impregnation to treat toluene. The results indicate that 10 wt%CuCo/(MS) had the best performance in toluene conversion because T50 and T95 were 295¢J and 425¢J, respectively, at an influent concentration of toluene of 900 ppm, an oxygen concentration of 21%, a space velocity of 12000 hr-1, and a relative humidity of 26%. The conversions of toluene increased with the reaction temperature and the influent concentration of oxygen, but decreased as the initial concentration of toluene and the space velocity increased. Moreover, we did not find any decay between the fresh and used catalysts using SEM and EDS.
(3) Treatment of isopropyl alcohol (IPA) using Cu/(CH) and CuCo/(CH) catalysts
We used the 20 wt% CuCo/(CH) and 20 wt% Cu/(CH) catalysts in a pilot RCO to test IPA oxidation performance under various conditions. The best catalyst was selected, and the economic efficiency of RCO and the phenomenon of RCO operations were more widely discussed. The results demonstrate that 20 wt% CuCo/(CH) catalyst performed well in an RCO because it was effective in treating IPA, with a CO2 yield of up to 95%. It also had the largest tolerance of variations in inlet IPA concentration and gas velocity. The 20 wt% CuCo/(CH) catalyst in an RCO also performed well in terms of TRE, pressure drop and selectivity to CO2. The thermal recovery efficiency (TRE) decreased as gas velocity increased. The temperature difference (Td) and pressure drop increased with gas velocity and heating zone temperature. The TRE range was from 87.8 to 91.2 % and the Td ranged from 22.1~35.1¢Junder various conditions. Finally, the stability test results indicate that the 20 wt% CuCo/(CH) catalyst was very stable at various CO2 yields and temperatures.
(4) Treatment of toluene using CuCo/(CH) catalysts with various carriers
In this work, three catalysts (10 wt%CuCo/(G)¡B10 wt%CuCo/(MS) and 20 wt% Cu/(CH)) were prepared by wet impregnation, and used in an RCO to test their performance in incineration efficiency and economic efficiency under various operational conditions. Then the best catalyst was selected and the phenomenons of RCO operations were further investigated. Experimental results demonstrate that 10 wt%CuCo/(G) catalyst performed well in an RCO because it is effective in treating toluene with a toluene conversion of up to 95% at the heating zone temperature (Tset) = 400¢J under various conditions. The 10 wt% CuCo/(G) catalyst had the greatest tolerance against the effects of inlet toluene concentration and gas velocity, and exhibited the best performance in terms of TRE , Td and pressure drop. The TRE range was from 90.2 to 92.9 % and Td ranged from 18.2 to 30.9¢J under various conditions at Tset = 300~400¢J. Moreover, when 10 wt% CuCo/(G) catalyst was used in an RCO, the results demonstrate that (1) high selectivity to CO2 ; (2) decrease in TRE and increase in Td as increasing the shifting time; (3) an insignificant effect of shifting time on pressure drop and (4) excellent stability of 10 wt% CuCo/(G) catalyst in a long period test.
| Identifer | oai:union.ndltd.org:NSYSU/oai:NSYSU:etd-0629108-160527 |
| Date | 29 June 2008 |
| Creators | Huang, Shih-Wei |
| Contributors | Shui-Jen Chen, Jie-Chung Lou, Ming-Shean Chou, Shiao-Shing Chen, Kang-Shin Chen |
| Publisher | NSYSU |
| Source Sets | NSYSU Electronic Thesis and Dissertation Archive |
| Language | Cholon |
| Detected Language | English |
| Type | text |
| Format | application/pdf |
| Source | http://etd.lib.nsysu.edu.tw/ETD-db/ETD-search/view_etd?URN=etd-0629108-160527 |
| Rights | campus_withheld, Copyright information available at source archive |
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