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Improving producibility in aerospace engine manufacturing : process automation vs. process reengineering

Thesis (M.B.A.)--Massachusetts Institute of Technology, Sloan School of Management; and, (S.M.)--Massachusetts Institute of Technology, Dept. of Materials Science and Engineering; in conjunction with the Leaders for Manufacturing Program at MIT, 2008. / Includes bibliographical references (p. 43). / In any aerospace manufacturing operation, including Pratt & Whitney's Compression Systems Module Center, producibility problems can be major drivers of cost. Much of the literature focuses on design for manufacturability as a solution to producibility problems. While this is a valuable approach, this study focuses on manufacturing process improvement as a solution to producibility issues. Two methods of process improvement are discussed, process automation and process reengineering. This thesis first surveys some of the major producibility problems at Pratt & Whitney's Compression Systems Module Center, as well as some of the efforts underway to address them. One of the largest issues, operator data input errors, is described in detail as a case study. Wireless gauging with automatic offset adjustment is proposed as a focused technological solution to this issue. As part of this study, funding has been obtained to implement the solution and testing has been conducted. This is an example of process automation. However, a broader process reengineering effort is also proposed. The fundamental question of why producibility problems tend to persist is also examined. / by Daniel Hoopes. / S.M. / M.B.A.

Identiferoai:union.ndltd.org:MIT/oai:dspace.mit.edu:1721.1/43836
Date January 2008
CreatorsHoopes, Daniel (Daniel Michael)
ContributorsThomas W. Eagar and Roy Welsch., Leaders for Manufacturing Program., Leaders for Manufacturing Program at MIT, Massachusetts Institute of Technology. Department of Materials Science and Engineering, Sloan School of Management
PublisherMassachusetts Institute of Technology
Source SetsM.I.T. Theses and Dissertation
LanguageEnglish
Detected LanguageEnglish
TypeThesis
Format43 p., application/pdf
RightsM.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission., http://dspace.mit.edu/handle/1721.1/7582

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