Vibration signals generated from spalled elements in rolling element bearings (REBs) are investigated in this thesis. A novel signal-processing algorithm to diagnose localized faults in rolling element bearings has been developed and tested on a variety of signals. The algorithm is based on Spectral Kurtosis (SK), which has special qualities for detecting REBs faults. The algorithm includes three steps. It starts by pre-whitening the signal's power spectral density using an autoregressive (AR) model. The impulses, which are contained in the residual of the AR model, are then enhanced using the minimum entropy deconvolution (MED) technique, which effectively deconvolves the effect of the transmission path and clarifies the impulses. Finally the output of the MED filter is decomposed using complex Morlet wavelets and the SK is calculated to select the best filter for the envelope analysis. Results show the superiority of the developed algorithm and its effectiveness in extracting fault features from the raw vibration signal. The problem of modelling the vibration signals from a spalled bearing in a gearbox environment is discussed. This problem has been addressed through the incorporation of a time varying, non-linear stiffness bearing model into a previously developed gear model. It has the new capacity of modeling localized faults and extended faults in the different components of the bearing. The simulated signals were found to have the same basic characteristics as measured signals, and moreover were found to have a characteristic seen in the measured signals, and also referred to in the literature, of double pulses corresponding to entry into and exit from a localized fault, which could be made more evident by the MED technique. The simulation model is useful for producing typical fault signals from gearboxes to test new diagnostic algorithms, and also prognostic algorithms. The thesis provides two main tools (SK algorithm and the gear bearing simulation model), which could be effectively employed to develop a successful prognostic model.
| Identifer | oai:union.ndltd.org:ADTP/215600 |
| Date | January 2007 |
| Creators | Sawalhi, Nader, Mechanical & Manufacturing Engineering, Faculty of Engineering, UNSW |
| Source Sets | Australiasian Digital Theses Program |
| Language | English |
| Detected Language | English |
| Rights | http://unsworks.unsw.edu.au/copyright, http://unsworks.unsw.edu.au/copyright |
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