The aim in this dissertation was to improve our understanding of the effectiveness of shot peening in prolonging fatigue life, of 7075-T6 Aluminium Alloy round bar, taking into consideration surface residual stress, microstructural and micro-hardness parameters. Three point bending, high stress, moderately low cycle, fatigue tests were conducted to study the effects of shot peening and associated surface residual compressive stresses on fatigue life. The influence of shot peening on the microstructure was explored, including the application of mechanical small plastic straining and surface skimming, to vary the surface residual compressive stresses and induce strain hardening. Tests were performed to measure residual stress-depth distribution, plastic straining, micro-hardness, and the microstructure analysed on scanning electron microscopy (SEM) fractographs. The Juvinall and Marshek life prediction model was used in conjunction with the Gerber equation for non-zero mean stress applications to generate a proposed life prediction model for this material which is user-friendly. The proposed life prediction model has a linear equation format with the flexibility to conservatively accommodate most of the various types, and combinations, of treatments applied in this research by the use of customised constants. The results show that there was good correlation between actual and predicted fatigue life as well as useful insights into the role of the microstructure in explaining fatigue life behaviour.
| Identifer | oai:union.ndltd.org:netd.ac.za/oai:union.ndltd.org:nmmu/vital:20364 |
| Date | January 2014 |
| Creators | Peters, Donald Michael Dirk |
| Publisher | Nelson Mandela Metropolitan University, Faculty of Engineering, the Built Environment and Information Technology |
| Source Sets | South African National ETD Portal |
| Language | English |
| Detected Language | English |
| Type | Thesis, Masters, MTech |
| Format | xxvi, 215 leaves, pdf |
| Rights | Nelson Mandela Metropolitan University |
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