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Effect of Machining Parameters in Vibration-Assisted Micro Grinding

Cutting fluids have some drawbacks, like health hazards, extra manufacturing cost and environmental contamination. To decrease the disadvantages of using cutting fluids, conventional cutting is a better choice. However, conventional cutting has no advantages of using cutting fluids, such as lubrication. Therefore, vibration assisted cutting (VAC) is a new technology to achieve both purposes of the above machining techniques. Hence, the goal of this study focuses on the mechanical performance of vibration assisted grinding (VAG) for micro grinding of SKD61 steel based on tool life and surface finish.
In this study, it is observed that chatter happens under VAG in the condition of feed 5.76 £gm/rev. Surface roughness (Ra) for the condition of feed 1.92 £gm/rev is better than that of 5.76 £gm/rev. The best surface finish is 0.05 £gm in this study when the feed is 1.92 £gm/rev. Spindle speed does not have significant effect on surface roughness in this study. However, the tool life is short under high spindle speed (35000rpm). Experimental results show that tool life will be prolonged two-thirds for VAG combined with MQL. As changing the amplitude of vibration (for a fixed frequency of 9 kHz) , the larger the amplitude, the better the surface roughness.

Identiferoai:union.ndltd.org:NSYSU/oai:NSYSU:etd-0907110-235034
Date07 September 2010
CreatorsHu, Yung-ming
ContributorsInn-chyn Her, Yuang-cherng Chiou, Kuen-ming Li
PublisherNSYSU
Source SetsNSYSU Electronic Thesis and Dissertation Archive
LanguageCholon
Detected LanguageEnglish
Typetext
Formatapplication/pdf
Sourcehttp://etd.lib.nsysu.edu.tw/ETD-db/ETD-search/view_etd?URN=etd-0907110-235034
Rightscampus_withheld, Copyright information available at source archive

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