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Finite Element Modeling of Steel Corrosion in Concrete Structures

Concrete is a popular construction material for bridges, due to its high durability and energy efficiency. An important concern for concrete bridges is the possible occurrence of chloride- induced corrosion in prestressing strands and reinforcing bars, which may substantially impact the service life of such structures. Chloride- induced corrosion is a complicated electrochemical process which is affected by heat transfer, moisture flow and transport of chemical species through the concrete pore network. Reliable and robust analytical tools are required to allow multi-physics simulations of steel corrosion.

This study has developed a nonlinear finite element analysis program, called VT-MultiPhys, to enable multi-physics simulations, including analyses of chloride-induced corrosion. The program includes constitutive laws, element formulations and global solution schemes to allow the analysis of steady-state (static) and time-dependent (dynamic) problems, involving multiple, coupled processes such as mechanical deformation, heat transfer, mass flow and chemical reactions combined with advective/diffusive transport of the various species. Special analysis schemes, based on the streamline-upwind Petrov-Galerkin (SUPG) method, have also been implemented to address the spatial instabilities which characterize analyses of advection-dominated transport.

The finite element modeling scheme, constitutive laws and boundary conditions for analysis of chloride-induced corrosion are described in detail. The constitutive laws can be combined with inelastic material models to capture the damage (e.g., cracking) due to chloride-induced corrosion. A set of verification analyses is presented, to demonstrate the capabilities of VT-MultiPhys to conduct different types of simulations and reproduce the closed-form analytical solutions of simple cases. Validation analyses for heat conduction, moisture flow and chloride transport, using data from experimental tests in the literature, are also presented. / Master of Science / The deterioration of concrete structures and infrastructures due to the chloride-induced corrosion in prestressing strands and reinforcing bars may substantially impact the service life of such structures. Chloride-induced corrosion is a complicated electrochemical process which is initiated and proceeds due to the chloride attacks at the surfaces of concrete structures and ends in the volume expansion, cracking and spalling of concrete. Due to the lack of comprehensive modeling tool, which can simultaneously comprise the influential factors in chloride-induced corrosion, the realistic estimation of the service life of reinforced concrete structures is still challenging. Reliable and robust analytical tools are required to allow multi-physics simulations of steel corrosion.

This study has developed a comprehensive finite element analysis program, called VT-MultiPhys, for calculating and monitoring the contribution of chloride ions to chloride-induced corrosion during service life of concrete structures. The present analysis program enables modeling of the coupled physical process including heat transfer, moisture flow and transport of chemical species through the concrete pore network. Also, by modeling the influence of flexural cracks on chloride transport in concrete, the analysis program is able to predict the rate of steel corrosion in cracked concrete structures.

A set of verification analyses is presented, to demonstrate the capabilities of VT-MultiPhys to conduct different types of simulations of heat conduction, moisture flow and chloride transport and the comparison is found to be satisfactory. The element formulations and solution algorithms in VT-MultiPhys also allow the investigation of other long-term deterioration mechanisms, such as carbonation-induced corrosion, alkali-silika reaction (ASR) and sulfate attack. The present contribution will hopefully enable and facilitate future research in these topics, through the formulation and implementation of proper constitutive laws and chemical reaction equations.

Identiferoai:union.ndltd.org:VTETD/oai:vtechworks.lib.vt.edu:10919/85022
Date14 September 2018
CreatorsFarhadi, Mehrnoush
ContributorsCivil and Environmental Engineering, Koutromanos, Ioannis, Roberts-Wollmann, Carin L., Hebdon, Matthew H.
PublisherVirginia Tech
Source SetsVirginia Tech Theses and Dissertation
Detected LanguageEnglish
TypeThesis
FormatETD, application/pdf
RightsIn Copyright, http://rightsstatements.org/vocab/InC/1.0/

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