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The effects of DDGS inclusion on pellet quality and pelleting performance

Master of Science / Department of Grain Science and Industry / Keith C. Behnke / Three experiments were conducted to evaluate the effects of distillers dried grains with
solubles (DDGS) on pellet quality and pellet mill performance in pelleted swine diets. The
experiments were completed at the Feed Processing Research Center in the Department of Grain
Science at Kansas State University. In all experiments, pellet durability index (PDI), electrical
energy consumption, production rate, and bulk density served as the response criteria. In Exp. 1,
DDGS were substituted on an equal weight basis for corn, with substitution levels of 10%, 20%,
30%, and 40%. The diet was not adjusted to maintain equal nutrient levels across the treatments.
There were no observed significant differences in pellet quality across all levels of DDGS
substitution. Both production rate and bulk density were significantly lowered as DDGS level
increased. In Exp. 2, diets were formulated to contain the same levels of DDGS, but all
ingredients were allowed to vary to retain nutritionally similar diets. In this case energy
consumption showed no significant differences among treatments, while pellet quality,
throughput, and bulk density were all negatively affected by increasing levels of DDGS. In Exp.
3, the effect of incorporating pelleted and reground DDGS was evaluated. The levels of DDGS
evaluated were 10%, 20%, and 30%, using the same diets as Exp. 2. These diets were then
pelleted and compared to a control diet with no added DDGS and to diets with unprocessed
DDGS added at the same levels. At levels above 10% the diets containing unprocessed DDGS
had significantly lower pellet quality than the control, while the diets containing pelleted and
reground DDGS showed no significant difference from the control at any level. Significant
effects were also observed for production rate, energy consumption, and bulk density. In
conclusion, the use of standard DDGS in pelleted feeds is feasible, and although pellet quality
may be significantly lower for feeds containing DDGS, the practical value is likely not affected.
Furthermore, the data demonstrates some benefits of using DDGS that have been pelleted and
reground.

Identiferoai:union.ndltd.org:KSU/oai:krex.k-state.edu:2097/1077
Date January 1900
CreatorsFahrenholz, Adam C.
PublisherKansas State University
Source SetsK-State Research Exchange
Languageen_US
Detected LanguageEnglish
TypeThesis

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