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Developing a flexible range sensing system for industrial inspection applications

This thesis describes the development of a range sensing system. The goal was to create a range sensor that is robust and flexible so that a number of applications within the forest products manufacturing environment can be addressed. Features of the system include: the capability of producing spatially registered image pairs of range and intensity, the ability to generate both range and intensity very quickly, the applicability to a wide variety of industrial applications, the ability to handle large depth-of-field range sensing problems, the ability to do real-time data processing, and the capability to do extensive system diagnostics under complete software control.

A triangulation based plane-of-light optical method is employed to extract range information. The research shows that this method suits range sensing applications where conveyor belts are involved. An in-depth study of the triangulation method is included. In the study it shows that this method also supports large depth-of-field range sensing. A dedicated signal processing hardware, built on the Micro Channel interface, performs pipelined image processing and generates range and intensity images in a spatially registered form. The hardware is designed to support several modes of operation, for the purpose of facilitating optical adjustments and calibrations. The hardware self-diagnostic facility is also included in the design.

A memory management scheme is provided that facilitates real-time data processing of the range and intensity images. The experiments show that this scheme provides a real-time environment for software processing. This thesis also contains a theory exploring the limitations of the measurement accuracy of the range detection algorithm employed in the prototype system.

The maximum data generation rate of the prototype system is 380 range/intensity lines per second at 128 range/intensity pixels per line. Several proposals toward future work are included that aim at improving the speed as well as the measurement accuracy of the prototype system. / Master of Science

Identiferoai:union.ndltd.org:VTETD/oai:vtechworks.lib.vt.edu:10919/43623
Date10 July 2009
CreatorsHou, Yoshen
ContributorsElectrical Engineering, Conners, Richard W., Abbott, A. Lynn, Schmoldt, Daniel L., Kline, D. Earl
PublisherVirginia Tech
Source SetsVirginia Tech Theses and Dissertation
LanguageEnglish
Detected LanguageEnglish
TypeThesis, Text
Formatxii, 190 leaves, BTD, application/pdf, application/pdf
RightsIn Copyright, http://rightsstatements.org/vocab/InC/1.0/
RelationOCLC# 36114196, LD5655.V855_1993.H68.pdf

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