Extrusion compounding addresses such problems as the non-homogeneity of the mixture and separation of fiber from the polymer during rotational molding, which consequently affect the mechanical and physical properties of the resulting composites. <p>Using triethoxyvinylsilane as chemical pre-treatment on flax fibers and linear low density polyethylene (LLDPE) and high density polyethylene (HDPE) as polymer matrices, this study focused on the effects of flax fiber content (0%, 12.5% or 25%) and extrusion parameters such as barrel zone temperatures (75-110-120-130-140°C or 75-120-130-140-150°C) and screw speed (110 or 150 rpm) on the extrudate and composite properties (extrudate color, extrudate density, extrudate melt flow index, extrudate morphology, composite color, composite density, composite morphology, composite tensile strength and composite water absorption). <p>A mixture of chemically pre-treated flax fibers and powdered polyethylene matrices underwent extrusion compounding using a twin-screw extruder. The extrudates were then pelletized, ground, rotationally molded and cut into test specimens (composites). The mechanical and physical properties of both the extrudates and the composites from different treatments were then measured and compared. <p>Using multiple linear regression, models were generated to show quantitatively the significant effects of the process variables on the response variables. Finally, using response surface methodology and superposition surface methodology on the preceding data, the following optimum values for fiber content and extrusion parameters were determined: for LLDPE composites, fiber content = 6.25%, temperatures = 75-117.3-127.3-137.3-147.3°C, screw speed = 117.5 rpm; for HDPE composites, fiber content = 5.02%, temperatures = 75-118.1-128.1-138.1-148.1°C, screw speed = 125.56 rpm.
| Identifer | oai:union.ndltd.org:USASK/oai:usask.ca:etd-04262006-102633 |
| Date | 27 April 2006 |
| Creators | Siaotong, Bruno Antonio Consuegra |
| Contributors | Tabil, Lope G., Panigrahi, Satyanarayan, Baik, Oon-Doo |
| Publisher | University of Saskatchewan |
| Source Sets | University of Saskatchewan Library |
| Language | English |
| Detected Language | English |
| Type | text |
| Format | application/pdf |
| Source | http://library.usask.ca/theses/available/etd-04262006-102633/ |
| Rights | unrestricted, I hereby certify that, if appropriate, I have obtained and attached hereto a written permission statement from the owner(s) of each third party copyrighted matter to be included in my thesis, dissertation, or project report, allowing distribution as specified below. I certify that the version I submitted is the same as that approved by my advisory committee. I hereby grant to University of Saskatchewan or its agents the non-exclusive license to archive and make accessible, under the conditions specified below, my thesis, dissertation, or project report in whole or in part in all forms of media, now or hereafter known. I retain all other ownership rights to the copyright of the thesis, dissertation or project report. I also retain the right to use in future works (such as articles or books) all or part of this thesis, dissertation, or project report. |
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