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Refill Friction Stir Fastener Repair in AA7050-T7451

The majority of Refill Friction Stir Spot Welding (RFSSW) is used to join two materials together oriented in a lap joint configuration. In this study, RFSSW was investigated and tested using an unconventional configuration setup, a hole/plug insertion approach. RFSSW was tested as a means of repairing a cracked rivet hole due to excessive use conditions. This was done by inserting a plug into a hole and using the RFSSW process to bond the plug to the base material. Machine and tool limits were investigated to determine if a refilled plug repair was possible and if complete mixing between plug/hole interface was attainable. Plug/hole homogenization was assessed via metallographic polishing of weld cross sections. Properties of the repaired aluminum alloy including both dynamic and and quasi-static tensile tests were also evaluated.

Identiferoai:union.ndltd.org:BGMYU2/oai:scholarsarchive.byu.edu:etd-11446
Date22 June 2023
CreatorsCurtis, Andrew John
PublisherBYU ScholarsArchive
Source SetsBrigham Young University
Detected LanguageEnglish
Typetext
Formatapplication/pdf
SourceTheses and Dissertations
Rightshttps://lib.byu.edu/about/copyright/

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